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Smoking diesel engine: how do you fix that?

A smoking diesel engine on your boat can be a worrying problem. Not only is the smoke a nuisance, but it often indicates underlying issues with the engine. A quick diagnosis can prevent a lot of damage and costly repairs. Therefore, it’s important to understand what the different types of smoke mean and how to resolve them.

In this blog, you’ll discover the potential causes and solutions for smoke issues, so you can get back on the water worry-free. We also answer frequently asked questions about smoking diesel engines and offer more tips for maintaining your boat’s engine.

Why is my diesel engine smoking?

A diesel engine can smoke for various reasons. The colour of the smoke can tell you a lot about the cause of the problem. Often, a smoking engine is the first sign of a technical fault that, if ignored, can lead to more serious defects. Below, we discuss the most common smoke colours and what they mean.

Keep in mind that diesel engines may naturally produce slightly more smoke than petrol engines when starting from cold or under heavy load. If this is temporary, it’s usually nothing to worry about.

White smoke

White smoke often indicates incomplete fuel combustion or a coolant leak. This can be caused by a cold engine, a faulty thermostat, or injected fuel that isn’t burning properly. A leaking head gasket can also cause coolant to enter the cylinders, producing white smoke and a dropping coolant level. This is often accompanied by pressure build-up in the cooling system. In some cases, you might also notice a milky substance under the oil filler cap or on the dipstick – a sign that coolant is mixing with the oil.

White vapour

White vapour is often mistaken for white smoke, but it’s usually harmless. It’s caused by condensation forming in a water-cooled exhaust, especially when the engine is cold. However, if the vapour persists when the engine is warm, it could indicate a blockage in the water-cooled exhaust or an issue with the engine’s ventilation.

Blue smoke

Blue smoke indicates oil burning and can be caused by worn piston rings, leaky valve seats or a lubrication problem. An oil level that is too high or using the wrong oil can exacerbate this issue, ultimately leading to increased wear on engine components. A faulty turbocharger can also blow oil into the intake, causing blue smoke on acceleration.

Black smoke

Black smoke indicates a fuelling issue. This can be caused by poorly functioning fuel injection, a blocked air filter, or a faulty fuel pump. If the smoke is thick and intense, it can also be a sign of an overloaded engine not getting enough air for efficient combustion. In some cases, black smoke can also result from an incorrect propeller conversion, preventing the engine from reaching optimal revs due to overload.

Grey smoke

Grey smoke is less common but can indicate oil or fuel problems. Often, this is related to a leaking head gasket or an incorrect fuel-air mixture. In some cases, it can also be caused by excessive engine load or a blocked exhaust, leading to inefficient gas evacuation. Grey smoke is sometimes difficult to distinguish from blue smoke; an experienced mechanic can get a better idea of the cause through smell or a compression test.

A worn fuel pump can lead to inefficient combustion

Common causes of a smoking diesel engine

The causes of smoke vary depending on the colour. Below, we discuss some common reasons. We will be looking out for various signs, such as heavy engine load, worn piston rings, or a dry exhaust.

Fuel problems

Poor or contaminated fuel can lead to incomplete combustion and smoke. Regularly replacing the fuel filter and checking fuel quality is essential. Water or bacterial growth in the fuel tank can affect combustion and damage the injectors and fuel pump.

Poor combustion

Incomplete combustion can occur due to low compression, late injection, or poorly adjusted valves. This can lead to a smoky engine and loss of power. Furthermore, faulty injectors or a worn fuel pump can contribute to inefficient combustion and increased emissions.

Oil leake

If oil enters the combustion chamber, it can cause blue smoke. Worn bearings, a faulty head gasket, or leaking valve seats can be responsible for this. A prolonged oil leak can not only reduce engine performance but also lead to carbon deposits in the cylinders.

Poorly functioning fuel injectors

A faulty injector or fuel pump can lead to excessive smoking and inefficient engine operation. Poor injection can result in fuel droplets that do not vaporise properly, leading to incomplete combustion and increased soot formation.

Problems with the cooling circuit

A faulty thermostat or a coolant leak can lead to white smoke and engine problems. This can damage the engine bay and reduce engine performance. Furthermore, a poorly functioning cooling system can cause the engine to overheat, ultimately leading to severe damage to the cylinders and pistons.

A blocked air filter can cause black smokek

How to fix smoke issues on a diesel engine?

To fix smoke issues, you need to address the underlying cause. Here are some practical solutions.

Maintenance and inspection of the fuel

Check the fuel quality and regularly replace the fuel filter. Use good quality diesel and ensure the fuel pump and injectors are working correctly. Regularly using a fuel additive can help keep injectors clean and prevent contamination.

Adjusting valves and checking valve clearance

Poor compression and valve problems can lead to smoking. Regularly check and adjust the valves. Incorrect valve clearance can also lead to increased camshaft wear and poor engine performance.

Locating and repairing oil leaks.

Check the cylinder head gasket, valve seats, and bearings for leaks and replace any faulty gaskets or worn parts. Persistent oil leaks can lead to excessive carbon build-up and a fouled intake system.

Checking air filter and intake.n

A blocked air filter can cause poor combustion and black smoke. Clean the air filter regularly and check the intake for blockages. A dirty air intake can disrupt the fuel-air mixture and drastically reduce engine performance.

Checking coolant system

A faulty thermostat or leaking coolant can cause white smoke. Ensure the cooling system is working properly to prevent engine damage. Regularly check coolant levels and watch out for any unusual pressure build-up in the cooling system, which could indicate an internal leak.

Buy boat parts from AB Marine Service

At AB Marine Service, you’ll find a wide range of technical Marine parts for inboard engines, drives, and more. Whether you need a new fuel filter, gaskets, or an air filter we offer high-quality products and expert advice.

We’ll help you find the right parts, so your diesel engine runs optimally again, allowing you to take to the water with confidence. Have questions? Don’t hesitate to get in touch. We’re happy to help you find the right product for your problem.

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Replacing a Constant Velocity (CV) joint: how to do it

Homokinetische aandrijving  P1500-G Python tot 950 Pk 1900 RPM Deze Python-Drive is Het aandrijfsysteem voor jachten, sloepen en werkschepen

The CV joint on your boat is a vital component of the drivetrain. This coupling ensures that power from the engine is smoothly transmitted to the propeller shaft without jolts, even when the angle of the driveshaft changes. A damaged boot can lead to vibrations, noises, and even damage to your engine or gearbox.

In this blog, you’ll learn all about replacing a CV joint boot on a boat. What are the symptoms of wear? What parts do you need? How do you approach the installation? And where can you buy suitable products?

When should you replace your boat’s CV joint?

A worn or broken CV joint isn’t always immediately noticeable, but there are clear signs. Wear builds up gradually, and if you leave it too late, it can cause considerable damage. We’ve listed four signs that indicate wear and may point to a necessary replacement.

1. You’ll hear a ticking or knocking sound when cornering

One of the first signs of a failing CV joint is a ticking or knocking sound when accelerating or changing direction. This is often caused by play in the balls of the constant velocity joint. The longer you drive with this, the greater the risk of real damage.

2. You’ll notice vibrations or shudders in the drivetrain

If the constant velocity (CV) joint is no longer aligned with the rest of the drivetrain, vibrations will occur. You’ll often feel this in the steering wheel or the boat’s floor. The minimum angle between the engine and the shaft can be disturbed, making the drive unstable.

3. There’s a reduction in performance

If a CV joint is damaged, the connection between the engine and the output shaft can be less effective. Driving force won’t be transmitted properly, causing your boat to accelerate more slowly or reach a lower top speed. If you don’t address this, your CV joint will fail.

4. You see cracks in the dust cover

The rubber boot around the CV joint prevents dirt and water from reaching the moving parts. Do you see grease on the driveshaft or cracks in the boot? If the boot is torn, grease will escape. Loss of grease causes dry friction, leading to increased wear and ultimately a broken CV joint.

What parts do you need?

Replacing a CV joint on your boat requires a number of specific parts and tools. Don’t just think about the CV joint itself, but also about the fitting and alignment.

1. A new CV joint

The core of the job is, of course, a replacement CV joint. It is preferable to choose a high-quality version, such as a Python Drive CV joint. This is known for its reliability and long lifespan.

2. Adapter plate and propeller shaft clamp

For the fitting, you’ll often need an adapter plate to correctly attach the CV joint to the transfer box or output shaft. The set screw clamp ensures everything stays securely in place.

3. Soft engine mounts

When replacing, also check your engine mounts. The correct engine mounts help to dampen vibrations and ensure the engine stays neatly in place during driving.

4. New dust cover and rubbers

The dust cover protects the CV joint from dirt and water. A new cover is often included with replacement, along with the correct seals for a proper fit.

5. Fresh grease

Ensure fresh grease that is resistant to high temperatures and pressure. This will keep the balls in the CV joint well lubricated, extending its lifespan.

6. Bolts, nuts and fixings

New assemblies require robust fixings. Stainless steel bolts and nuts that can withstand the marine environment are preferable. As the drivetrain is subject to vibration, it is advisable to use a thread-locking compound. This prevents bolts from coming loose and extends the life of the fixings.

7. Toolsp

You will need a range of tools:

  • Torque wrench
  • Spanners
  • Allen keys
  • Tracking gauge

8. Alignment tools

Correct alignment between the engine and the drive shaft is important. Misalignment leads to excessive wear on both the CV joint and the gearbox. Use special alignment tools or have this carried out by a specialist.

Step-by-step plan: How to replace the CV joint

Replacing a CV joint on a boat is a job you can easily do yourself, provided you prepare properly. We’ll break the process down into seven steps:

Step 1: Check the condition of your current CV joint

Before you start dismantling, check the condition of the CV joint to see if it’s genuinely worn. Look for play, loss of grease, damaged gaiters, and noticeable vibrations while under way.

Step 2: Remove the old CV joint

Turn off the engine, let it cool down properly, and make sure the main battery isolator switch is off. Loosen all the bolts, remove the cover, and carefully pull the CV joint off the output shaft. Tip: have a rag ready for excess grease and dirt.

Step 3: Thoroughly clean the parts

Thoroughly clean the output shaft flange and the connection points on the gearbox. Remove old grease, rust, and dirt. A clean base prevents crooked mounting and unnecessary wear.

Step 4: Apply new grease

Generously lubricate the new CV joint with fresh grease. Use grease suitable for heavy-duty loads and marine applications. Don’t forget the inside of the gaiter and be careful not to get any dirt into the grease.

Step 5: Fit the new CV joint

Fit the new CV joint onto the shaft, secure the gaiter, and tighten the bolts crosswise to the correct torque (preferably use a torque wrench). Also, attach the adapter plate and screw clamp if necessary.

Step 6: Check the alignment

Use a tracking gauge or have a specialist check that the engine and prop shaft are correctly aligned. An incorrect angle can lead to propulsive thrust and extra wear.

Step 7: Test the drivetrain

Start the engine, engage forward gear and check for any vibrations or noises. Preferably, have someone watch during a short test run to identify any deviations early on.

Common mistakes when replacing a constant velocity joint

Replacing a CV joint yourself is quite doable, but some mistakes are lurking. We list five common mistakes.

1. Failing to properly seal the boot

A poorly fitted boot will let in dirt and water, accelerating wear. Always check that the boot is tight and properly sealed with the correct hose clips.

2. Using too little or the wrong type of grease

Grease is essential for the CV joint to function. Use grease that can withstand high pressure and marine conditions. Don’t be stingy: rather a bit too much than just too little.

3. Ignoring worn engine mounts

Worn or torn engine mounts cause engine movement and therefore unnecessary stress on the drivetrain. Check the condition of the mounts before you fit the new CV joint.

4. Not tightening mounting bolts to the correct torque

Too loose? They will vibrate and come loose. Too tight? You’ll strip the threads or damage the flange. Always use a torque wrench and follow the manufacturer’s torque values.

Frequently asked questions about replacing the CV joint

There are always questions about replacing a CV joint. Below, we answer the most common ones.

Can I replace a CV joint myself, or do I need to take it to the ship yard?

Many boat owners do it themselves, provided they have the right tools and parts. If you’re unsure about alignment or correct fitting, leave it to an experienced mechanic.

How long does a CV joint typically last?

That depends on usage, load, and maintenance. On average, 10 to 15 years with normal use and good lubrication.

How much does it cost to replace a CV joint?

The costs vary significantly, depending on the type of constant velocity joint and its application. Standard CV joints are available from approximately €500 to €1,000 for the parts. Python Drive systems start at around €577 (such as the P30-R) but can climb to well over €1,000, depending on the model, axle diameter, and maximum torque. For larger or more heavily loaded systems (like the P80-M), you’ll be looking at thousands of euros.

Always seek expert advice to determine the best type for your boat. Installation costs will be additional if you have it fitted professionally.

How do I know if my CV joint has the correct minimum angle?

Always Check the technical specifications of your engine, driveshaft, and propeller shaft. Systems, such as Python Drive, are designed to absorb angular changes, but alignment remains important.

Is there a difference between car and boat universal joints?

Certainly. A CV joint for a boat is built for heavier and longer-lasting loads, higher humidity, and saltwater resistance. Car CV joints are not suitable for marine use.

Buy your CV joint from AB Marine Service

At AB Marine Service, you’ll find a wide range of technical components for your boat. Among other things, we stock Python-Drive CV joints. Whether you’re tackling a project yourself or need assistance, we’re here to help.

If you want to be absolutely sure you’re choosing the right CV joint, please feel free to get in touch. Together, we’ll ensure your drivetrain runs smoothly and quietly again.

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Low oil pressure on your boat? Here’s your step-by-step guide.

You’re out on the water, enjoying a lovely day’s boating, when suddenly that dreaded little light comes on: the oil light. A low oil pressure warning isn’t something to ignore. Low oil pressure can lead to serious damage to your engine, and you’ll want to avoid that at all costs.

In this blog, we’ll explain what low oil pressure means, how to spot it, and what you can do about it. That way, you’ll know exactly what to do if this problem occurs.

What does it mean if the oil pressure is too low?

Engine oil pressure is crucial for your engine to run smoothly. Engine oil ensures that all the moving parts in your engine remain properly lubricated. This prevents wear and overheating. The oil pressure makes sure the oil gets to where it’s needed.

If the oil pressure is too low, this system will no longer function correctly, with all the associated risks. We will discuss the various consequences of low oil pressure.

Wear of engine parts

When oil pressure is too low, there is insufficient lubrication. Engine parts, such as the crankshaft and bearings, therefore run dry. This leads to increased wear, which causes problems in the long run.

Engine overheating

Engine oil helps to cool the engine too. With low oil pressure, less oil is pumped around, meaning heat isn’t dissipated effectively. This increases the risk of overheating. An oil with a high viscosity maintains pressure better and prevents overheating.

Engine seizure

In the worst-case scenario, lubrication stops altogether. The moving parts then seize up so badly that the engine seizes. This can lead to serious engine damage, requiring an overhaul or even replacement. So don’t wait a few seconds but switch the engine off immediately.

Deterioration in performances

A car with low oil pressure performs poorly. You’ll notice a loss of power and your boat will run less smoothly. This is because internal resistance increases.

Serious damage to the oil pump

If the oil pump fails due to insufficient lubrication or wear, it can bring down the entire lubrication system. The pump is essential for building up pressure and circulating oil. When the filter is clogged, it also affects the pump’s operation.

How to recognise low oil pressure?

It’s important to recognise the signs of low oil pressure early on. This way, you can prevent the problem from escalating and avoid ending up with a broken engine on the water.

The oil light comes on

The most well-known warning sign is the oil warning light illuminating on your dashboard. This notification usually means the pressure has dropped below a certain level. You’ll typically receive a warning for excessively high oil pressure too, but that’s a separate issue. Take this seriously and switch off the engine as soon as you can safely pull over.

Unusual engine noises

When there’s too little oil or pressure, you’ll often hear ticking, dry, or rattling noises. This is because engine components, such as the valves or bearings, are no longer being lubricated properly and are grinding against each other.

Poor engine performance

If you notice your engine is less powerful or struggles to get going, low oil pressure could be the cause. The engine is put under more strain without proper lubrication.

Raised engine temperature

Engine oil normally also helps to cool the engine block. With low pressure, less oil is pumped around, causing the temperature to rise more quickly. So keep a close eye on the temperature gauge.

Smoking exhaust

Blue or grey smoke from the exhaust can indicate oil burning in the cylinders. This can be caused by internal damage or leakage due to a lubrication problem, and therefore also by prolonged low oil pressure.

What can you do if the oil pressure is too low?

As soon as you suspect the oil pressure is too low, it’s important not to continue sailing. Park safely and start with a check. Below you’ll find a step-by-step plan to identify and possibly resolve the problem.

1. Check the oil level

Start at the beginning: is there enough oil in the engine? A low oil level is the most common cause of pressure loss. Top up the oil with the correct type according to your engine’s specifications. Use the dipstick to measure the level. Topping up with the correct type of oil can sometimes resolve the problem immediately.

2. Check the oil viscosity

The oil’s viscosity is important for building up pressure. If the oil is too thin, for example due to age or incorrect specifications, this can lower the pressure. Consider an oil change with a thicker type of oil.

3. Check for leakss

Check around the engine for any oil stains. A leak can cause you to constantly lose oil, leading to a loss of pressure. Pay close attention to the hoses, seals, and the oil filter.

4. Check the oil filter

A blocked filter can impede oil circulation. Replace the filter if it’s old or contaminated. A fresh oil filter helps build the correct pressure.

5. Test the oil pressure sensor

Sometimes there’s no actual low oil pressure, but the oil pressure sensor is faulty. Get it tested or replaced if you’re unsure about the reading. A faulty sensor will give false readings.

6. Check the oil pump

The oil pump is the heart of the lubrication system. If it’s worn or faulty, it won’t be able to build up pressure. In this case, you’ll need to replace the pump.

7. Check the wiring

A poor connection, oxidation or a loose contact can also cause error messages. Visually Check the wiring and use a multimeter if you have one.

8. Have a compression test carried out

If you’ve checked everything and the problem persists, have a specialist perform a compression test. This can reveal internal damage to components such as the pistons or crankshaft.

9. Only Start the engine after checking

Don’t try to “just have a look” to see if the problem’s gone by restarting. This could cause further damage. Only restart after inspection and any necessary repairs.

10. Have regular maintenance carried out

Prevention is better than cure. Regularly changing the oil, replacing the filter in good time and using the correct oil will in many cases prevent oil pressure problems.

Orgineel oliefilter cardridge voor: Minsel, Ruggerini en Lombardini motoren

Extra tips to prevent damage from low oil pressuren

Always use the correct engine oil

Not all oil is suitable for your engine. Use the correct type of oil recommended by the manufacturer and pay attention to the correct viscosity.

Change the oil on time

Used engine oil loses its lubricating properties. This leads to wear and loss of pressure.

Monitor the operating hours

The age of your engine and its running hours play a part in the likelihood of problems. Older engines are more prone to wear and tear and leaks.

Keep an eye on the oil warning light

Don’t ignore a warning light, even if it goes out after a while.

Buy your boat parts at AB Marine Service

Low oil pressure can have several causes, from a simple low oil level to a faulty oil pump. Whatever the problem, at AB Marine Service, we can help you. We have a wide range of top-quality parts such as oil pumps, sensors, filters, and engine oil.

Our specialists are ready to answer your questions and help you find the right solution. Order easily online or contact us for advice. This way, you’ll keep your engine in top condition and prevent major problems on the water.

Questions about low oil pressure? Let us know. We’re happy to help! 

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Replacing the impeller, it’s that simple

boot impeller

Replacing the impeller is one of the most crucial maintenance jobs for your boat. Fortunately, replacing the impeller is a job you can easily do yourself. Whether you’re dealing with a worn-out impeller or one that’s broken, this guide will help you step by step.

We cover common issues, provide a detailed step-by-step guide to replacing the impeller, and finish with tips on how to prevent problems. Whether you need a new impeller or just want to know how to change your old one, we’ve got you covered.

Everything you need to know about the impeller

It’s just a small part of your boat, yet an impeller is incredibly important. That’s why we’ll first explain how an impeller works and when replacing it is necessary.

What is an impeller and why is it so important?

An impeller, often made of flexible rubber, is essential for your engine’s cooling system. This rubber impeller ensures cooling water circulates through the engine to prevent overheating. If the impeller breaks or becomes worn, there will be insufficient cooling, potentially leading to serious engine damage.

We obviously want to avoid that. That’s why it’s important to regularly check if your impeller is working correctly and replace it in good time. This way, you’ll prevent problems.

How often should you replace an impeller?

Generally, it’s recommended to replace the impeller every 100 to 200 running hours or at least once a year, whichever comes first. Normal wear and tear on the impeller is inevitable. It happens faster if you regularly navigate in saltwater or heavily polluted water.

Besides, it’s important to look out for signs of wear. For example, blades missing bits of rubber or an impeller that has swollen due to a chemical reaction. In these cases, it’s crucial to fit a new impeller straight away.

Common impeller problems

Using an impeller can lead to a few common problems. Below, we delve into these issues, so you know what to look out for when maintaining your inboard engine.

Worn blades

The constant movement within the pump housing puts a lot of strain on an impeller’s blades. Over time, fragments can break off, chip, or wear away. If an impeller is worn, the motor will still run, but not optimally. Worn blades lead to a reduced water flow. The consequences:

  • The engine expels cooling water intermittently.
  • The engine increasingly pumps out less cooling water.
  • The cooling water temperature is too high.

A broken impeller

An impeller can also break down completely. For example, when running the engine without water. This will burn out the impeller. An impeller can also give up the ghost after prolonged exposure to harmful substances in the water. If pieces of rubber come loose, it can get stuck in the cooling system. This often leads to serious engine damage.

Sticking or swelling impeller

An impeller that has been unused for a long time can become sticky and adhere to the pump housing. If an impeller has swollen, it is often due to a chemical reaction with the water. In both cases, it results in problems with water circulation.

Incorrect assembly

The biggest mistake with an impeller is fitting it in the wrong direction of rotation. This blocks the water flow and will damage an impeller in the short term, with all the consequences that entails. So, ensure the impeller is installed correctly.

broken impeller
An impeller can also break down completely.

Instructions for replacing the impeller

  1. Turn off the water valve. Before opening the pump housing, it is important to turn off the water valve. This prevents water from getting into the motor during the impeller replacement and protects you from leaks.
  2. Locate the pump housing. On inboard engines, the water pump is usually attached to the front of the engine. It is often a round, metal housing, usually slightly larger than a palm. If you cannot find the water pump directly, you can try following the hoses connected to the cooling system.
  3. Open the pump housing. Unscrew the pump housing cover. A small amount of water may escape. After opening the cover, you will see the gasket, a paper ring. Slightly dampen the gasket if it is dry and carefully remove it without tearing.
  4. Remove the old impeller. Look at the impeller and note the direction of rotation. It is best not to remove the impeller from the pump housing using two screwdrivers. Pull one of the blades with pliers, or even better: use a special puller for this job. This will prevent damage to the pump housing.
  5. Inspect the pump housing. Are there any pieces of rubber from the old impeller? If so, check the pump housing carefully for loose pieces or remnants of the old impeller. Such pieces can block the system and clog the water supply. That is not intended.
  6. Install the new impeller. Apply a thin layer of acid-free petroleum jelly to the blades. Then, refit the new impeller. Also grease the edge of the pump housing and the inside of the cover. Ensure you install the impeller in the correct direction of rotation and that the blades drag properly against the walls.
  7. Close the pump housing. Carefully replace the gasket and close the pump housing again – with the screws. Be careful not to damage the gasket when screwing. Check that everything is tightened properly to prevent leaks.
  8. Open the water valve and test the engine. Check that cooling water is flowing from the outlet. If so, the new impeller is working correctly. Time to get back on the water!
  9. Ensure you have a spare. An impeller is and remains a vulnerable part at times. Therefore, ensure you always have a spare impeller on board. This way, you can always resolve an impeller problem.

Replacing an outboard motor impeller

Although we focus on inboard engines, it’s worth noting that outboard motors also rely on a well-functioning impeller for their cooling. The methodology for replacing an impeller in an outboard motor is largely the same.

AB Marine Service primarily focuses on inboard engines, but the principle remains the same: a correctly installed impeller is crucial for engine performance.

How do I buy the right impeller for my engine?

It’s important to buy an impeller that’s compatible with your inboard engine type. Impellers can be made from neoprene, nitrile, or polyurethane, each with its own specific properties and applications.

  1. Neoprene impellers. Neoprene impellers are ideal for use in engine cooling systems with both freshwater and saltwater. They offer limited resistance to oil and diesel, making them suitable for applications where contact with these substances is possible.
  2. Nitrile impellers. Nitrile impellers, on the other hand, are better suited for bilge pumps and situations involving heavily polluted water. This material is resistant to oil and chemical contaminants, making it ideal for heavy-duty conditions.
  3. Polyurethane impellers. Polyurethane impellers are specifically designed for use in a bilge pump, such as those found on boats for wakeboarders. This material offers the durability and abrasion resistance needed to withstand heavy loads from constant water pumping.

To determine which impeller you need, you should check two important things: the brand of the pump and the corresponding model number. If you don’t know the model number, consult the manufacturer’s documentation. This information can often be downloaded from the manufacturer’s website.

An impeller is available in various sizes, depending on the pump’s make and model number.

Maintenance tips to prevent impeller problems

Maintenance tips to prevent impeller problems If you’ve installed a new impeller, you’ll naturally want it to last as long as possible. That’s why we have some further maintenance tips to prevent new problems with your impeller.

  1. Regular inspection. Inspect the impeller annually to ensure it is in good condition. If the blades are hollowed out or missing pieces, these are clear signs of wear. Buying a new impeller is then the best course of action.
  2. Check the water inlet. . If the water supply is blocked, it will restrict the water flow to the impeller. Therefore, ensure that the engine doesn’t get clogged with dirt, seaweed, or other obstructions.
  3. Rinse the engine after use. After using the engine in saltwater, it’s advisable to rinse the engine with freshwater. This removes salt deposits. This prevents corrosion and extends the lifespan of the impeller.
  4. Use acid-free petroleum jelly. When installing a new impeller, it’s important to use acid-free petroleum jelly. This helps keep the rubber supple and prevents the impeller from becoming sticky or adhering to the pump housing.
  5. Never start the engine dry. It is essential not to run the engine without water. An impeller runs in water for cooling and lubrication. If you start the engine dry, the impeller can be damaged by overheating within seconds.
  6. Avoid long periods of inactivity. Prolonged standing can lead to problems. By sailing regularly, you prevent the impeller from drying out or deforming. Furthermore, the impeller is less likely to become sticky.

Impeller broken? Order your new impeller from AB Marine Service

Replacing an impeller is an essential part of maintaining your inboard engine. By regularly checking the impeller and replacing it annually, you prevent common problems such as a broken impeller or a blocked water supply.

Fancy a new impeller? AB Marine Service is the right place for reliable impellers for all sorts of inboard engines. Feel free to contact us if you need advice. We’re happy to help you on your way.

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Blown head gasket on your boat engine? Here’s how to fix it!

A blown head gasket is always a pain. You might be enjoying a nice boat trip and suddenly see white smoke puffing out of the exhaust. It could also be that your coolant level is dropping faster than usual or getting mixed with your engine oil. Sometimes, you’ll also notice the engine overheating or losing power. In all these situations, a blown head gasket could be the culprit.

We’ll explain why a head gasket is so important, how to spot problems and what you can do about them. We’ll also explain what you can do to prevent head gasket issues in the future.


Why are head gaskets so important?

At first glance, a head gasket might not seem like much: a thin metal plate with openings for cylinders, oil, and coolant channels. But without a good head gasket, no engine will run properly. So, it’s more important than you might initially think.

The cylinder head gasket is a seal between the engine block and the cylinder head. It prevents gases from the combustion chamber from escaping and ensures that coolant and oil passages between the two parts do not leak. It is therefore a crucial part of your boat engine.

How to spot a blown head gasket on a boat?

When the seal is no longer doing its job properly, gases, liquids, and oil can come into contact with each other. You’ll notice this as a change in how the engine performs. We’ve listed five possible signs of a faulty head gasket.

White smoke from the exhaust

If the head gasket is leaking and coolant is entering the cylinders, the coolant will burn along with the fuel. This often results in white smoke coming from the exhaust. So, if you see white smoke coming from your exhaust, your head gasket might be leaking.

Coolant loss

You’re having to top up the coolant more often than usual, and you can’t see any signs of a leak? Well then, it’s highly probable that the coolant is escaping through a blown head gasket and ending up in the combustion chamber.

Oil pollution

A blown head gasket often results in oil and coolant mixing. This can cause the engine oil to turn into a creamy substance. Some people liken it to mayonnaise.

Engine overheating

If there’s a faulty head gasket, air or exhaust gases can also get into the radiator or heat exchanger. This prevents the engine from cooling properly, leading to high engine temperatures.

Loss of power

Because gases can sometimes escape from the cylinders with a blown head gasket, the engine can also lose power. The engine might also run rough or struggle to accelerate.

Causes of a blown head gasket on a boat

A head gasket doesn’t just fail out of the blue. Usually, it’s a combination of factors at play. We’ve listed three potential causes for a blown head gasket.

Engine overheating

Overheating can be both a consequence and a cause of a blown head gasket. We’d go so far as to say it’s the number one cause. When the engine gets too hot, the metal expands under high pressure, which affects the seal.

The wear and tear of the years

With every part of your boat engine, there’s eventually wear and tear. After many years of faithful service, with fluctuations in pressure and temperature, a head gasket can eventually give up the ghost. The gasket is simply knackered.

Incorrect assembly or gasket

It’s also possible that the wrong head gasket has been fitted, or the gasket wasn’t fitted correctly. So always make sure your head gasket is compatible with your engine block and that the fitting follows the instructions in the manual.

What to do if your head gasket’s gone?

If you keep sailing with a blown head gasket, it can lead to bigger problems and, ultimately, hefty repair bills. That’s why it’s wise to act fast if you notice the signs of a potential blown head gasket.

Stop directly with sailing

If you see white smoke, the engine overheating, or oil and coolant mixing, it’s best to stop boating. This will prevent further damage.

Let the engine cool down

Let the engine cool down for a while. Don’t go poking around while the engine is still hot. That would be unsafe. So, have a bit of patience before you get cracking.

Find the problem

Check the coolant level and look at the oil. If the level is significantly low and the oil is discoloured, you’ve probably got a blown head gasket.

Order a new head gasket

Choose a new head gasket to match your engine block. If you have a Ruggerini or Bukh engine, you can order the correct head gasket set from AB Marine Service. For other makes, we’ll refer you to a specialist or supplier.

Fit the new head gasket

Got a knack for tinkering? You can fit the new gasket yourself. If you’re a bit of a novice, it’s best to leave it to a mechanic.

Preventing blown head gaskets in the future

Prevention is, of course, always better than serious damage and high repair costs. If you want to avoid the hassle, we recommend taking a few tips into account. We’ll give you five.

Keep the coolant topped up

First, always ensure there’s enough coolant in the tank. Also, opt for high-quality coolant. This will prevent the engine from overheating unnecessarily.

Check the cooling system

If you want to avoid your head gasket blowing, it’s a good idea to get the radiator, thermostat, and water pump checked now and then. A cooling system that’s working properly will lower the odds of your head gasket giving up the ghost.

Let the engine warm up/strong>

It’s important for every engine to warm up gently. So, don’t go full throttle straight away with a cold engine. That can put too much strain on the gasket. This leads to blown head gaskets, and we want to avoid that at all costs.

Avoid overloading

Cruising at high revs isn’t a good idea either. This increases wear and tear. So, it’s advisable to cruise at a more relaxed pace and avoid running at peak power for too long. This way, you’ll prevent your head gasket from failing, and it’s also better for other engine parts.

Regularly service it

Regularly changing the oil, checking the engine, and addressing minor issues promptly will keep the engine in good condition. So, check the various fluids and make sure there’s no oil in the wrong places. This will prevent problems from accumulating.

Struggling with your packing? AB Marine Service is the place to go

A blown head gasket isn’t the end of your engine. If you spot the problems early, act decisively, and keep up with maintenance, you can avoid bigger headaches down the line. A new head gasket means you’ll be back out on the water, enjoying your boat for years to come.

At AB Marine Service, you’ll find head gasket sets for Ruggerini and Bukh engines. For other makes, we can often arrange parts through our suppliers, but this is always bespoke and not a DIY job.

Order your new head gasket from our shop, or don’t hesitate to get in touch if you’ve any questions. Not sure which head gasket you need? Or perhaps you’ve a query about the repair? We’re here to help with expert advice.

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How to install an inboard engine?

Are you going to install or re-install an inboard engine yourself? Then prepare yourself well, start with the basics and start measuring. Then you can replace an engine with minimal adjustments. For recent engine types, you often know the installation dimensions or they are easy to find. Pay particular attention to:

In any case, consider what you will need.

Propeller shaft height

First check if the engine matches the propeller shaft height. Are the reverse clutch output and the crankshaft at the same height? If the reverse clutch output is lower than the existing propeller shaft, the engine will ‘rise’.

Engine mounts

On some inboard engines, adjusting the existing engine mounts is not a problem. In case of a steel ship its foundation can be adjusted. In a polyester ship, this is more difficult. Therefore, please check in advance what is possible. Especially with a saildrive, you are often bound to prefabricated through-hulls.

Maximum tilt

Also check whether the inboard engine can handle the maximum tilt when sailing. The maximum tilt can often be found in the manual. A homokinetic drive solves the problem in a different way.

Reverse gear

The Velvet, PRM, Hurth, ZF and Twindisc reverse gears are well known common types. The ratio is often given as engine speed divided by the output speed, e.g. in the ratio of two to one (2:1). This ratio means: Two engine revs / one propeller shaft rev (or simply half).

Often the direction of rotation is indicated with L or R. L 2:1 therefore means: a two-to-one left-hand reverse gear for a left-handed propeller.

You may also come across gears, e.g. for Volvo Penta, with an A for Angle. The axis of these reverse gears is rotated by 7 degrees. Then the motor does not have to tilt as much.

Propeller

Note the direction of rotation of the screw. There are left-hand and right-hand reverse gears. The direction of rotation of the gearbox is determined with the ship moving forward and you looking at the bow.

Be careful with a ‘Z-drive’. The engine will then be reversed, so check the specifications carefully.

AB marine service can carry out the power requirements calculation for your ship.

Power

If you keep the power in the same direction, you can often use the same supply and return connections, such as the exhaust gas outlet, cold water inlet or circulation pipes.

If you are going for larger or smaller power, check the diameter of the connection on the engine. This is already a good indication of the required size.

If the exhaust manifold has a 45 mm diameter, you can use that one. Do not use smaller diameters, this will cause the engine to brake, with all its consequences. Bigger ones are often not a problem.

Propeller shaft and bearing

Also think about connecting the propeller to the reverse gear. Some brands are interchangeable, but this is not always the case. In that case you will need an adapter flange. These are available separately on request or are supplied ready to use with a homokinetic drive.

Want to prevent vibration and save time when connecting? Consider the advantages of a thrust bearing with a homokinetic drive.

What do I need?

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Dry and wet exhaust.

The difference between a wet and dry exhaust explained!
Compare a dry exhaust to the exhaust pipe of the car: a pipe with a flexible connecting piece on the exhaust manifold, discharging the exhaust gases directly to the outside air. A dry muffler is often required to muffle the noise. Cooling water from the engine is added to the exhaust system either externally or at a much later stage. The tubes and pipes are often made of steel to prevent them from melting due to the high temperature. It is a simple system, but with two major drawbacks: it emits intense heat of up to 600°C at the source, and it produces more noise.

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Rather a wet exhaust?
What is a good alternative? That’s right, the much talked-about wet exhaust system. It is recognised by the manifold that is mounted on the engine. This is often custom-made from cast iron. It is also recognised by the freezer caps in the cooling channels. The heated cooling water in the engine is around 60-90°C when it leaves the engine, so it can be perfectly used to cool the 600°C exhaust gases. Water and gases are often not yet mixed in the first section of the exhaust pipe. That is to prevent the water from entering and blocking the gases from exiting the engine. Gases must be able to exit the engine smoothly so as not to compromise the engine performance. At a short distance from the engine, the gases and liquids come together and exit the engine.

The difference in temperature of a dry and wet exhaust is noticeable and has many advantages.

The noise of a wet exhaust is muffled by the water, but a rubber exhaust hose can also be used. This gives more flexibility and has a longer life span.

Various cooling systems

In simple terms, there are three types of cooling systems: 1. A system that pumps water straight from outside into the engine block by way of an impeller pump; 2. A separated system, often referred to as an intercooling / heat exchanger system, with coolant in the engine and an impeller pump pumping cooling water through a heat exchanger. 3. A keel cooling system, with cooling pipes containing coolant running underneath the boat. A wet exhaust is not possible in this system, unless an extra pump is installed.

From dry to wet? Convert the dry exhaust if you would like to experience the advantages of a wet exhaust system. Fully assembled exhaust pipes are available on the market. Or just add water to the dry exhaust, where only the first section is not cooled. Conversion may require a fair amount of money, but it is an easy job for the handy do-it-yourselfer and it will pay off in due course.
( wet exhaust system with waterlock and muffler).

A wet exhaust consists of the following components from start to finish:

  • A water inlet pipe underneath the boat with a shut-off valve to stop the supply during repairs or maintenance.
  • A seaweed filter to stop harmful material entering the impeller pump.
  • A suction pump on the engine (impeller or bilge water pump.
  • When conversing from keel cooling to intercooling: a heat exchanger with water-cooled exhaust manifold.
  • A water injection piece, which adds cooling water with an aerator past the exhaust manifold, to prevent the water from siphoning back into the engine when the engine stops.

Also, a so-called Waterlock is recommended when using a wet exhaust. A waterlock collects the water and pushes it upwards through the exhaust with the exhaust fumes by means of overpressure. A waterlock also muffles the noise, because it remains at water level. The gooseneck serves as an extra safety feature to prevent backflow of water when the engine is lower, as is the case in most sailboats. Installation of a muffler is still an extra option. A muffling and flexible exhaust hose can also be used for wet exhaust systems; it can be attached using stainless-steel hose clamps.

Looking for advice on your exhaust system? Please do not hesitate to contact us, or visit our website for various parts.

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A flexible engine set-up

Vibration-free sailing is for relaxation!

Ever made a lovely boat trip, but eased down on the throttle after a while because of all the noise? After all, for a stress-free yarn we want to be able to hear one another. A flexible engine set-up with engine supports will minimise any noise and vibration. But what is the basis of vibration-free (relaxed) sailing? The principle is simple: remove the fixed connection between the engine and the bedplate. This makes that vibration of the engine is felt throughout the boat. Allow the engine to float on its bedplate to get rid of the noise. But how is that done? Start at the base;

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Why do engines vibrate?
Engines have internal parts that quickly move back and forth. It takes only milliseconds for the piston to be pushed down by an explosion and then back up again, driving the crankshaft at the same speed for a new compression stroke. Modern engine blocks are compact and lightweight thanks to a short piston stroke and aluminium construction. This has many advantages, such as saving space and lower production costs. However, due to its lightweight construction, vibrations are less attenuated and absorbed by the dead weight, and the shorter engine stroke also requires a higher RPM to keep running. And we know from experience that the further we open the throttle, the more noise we create.

Detached engine mount
All the more important to ensure a good and solid bedplate with soft engine mounts, which detach the engine from the bedplate, as it were. The principle is an engine mount as soft as possible, but still strong enough to carry the weight of the engine, the reverse clutch and a part of the propeller shaft.The softest possible rubber
The softness of rubber is expressed in SHORE with a hardness number. In addition, the letters A through to D determine the category of rubber, on which we will not elaborate in this article. SHORE 10 rubber is very soft, and the higher the number the firmer it becomes. A heavier engine also needs stronger rubber to make sure that the rubber is not squeezed out by its weight. Engine mounts are often SHORE 35 and up. It is a matter of finding soft rubber that is firm enough to support the engine. Hardness and quality of the rubber often determine the price and lifespan of the product. Good advice! It would be wise not to look at the price when purchasing engine mounts. Cheap engine mounts from other sectors (washing machine mounts) may be able to do the job, but are not always resistant to oil, grease and diesel fumes that we encounter in engine spaces.

dempers

Too soft?
If the engine mounts are too soft, sturdiness will be lost due to the pull and push movement of the propeller shaft and engine when manoeuvring. V-shaped engine mounts lock the engine in place under load due to their V shape. However, since the engine pushes itself against the rubber, it will also lose some of its muffling effect.

But what is the best solution
For optimal muffling, a combination of flat vibration isolators with a thrust bearing would be the best solution. A thrust bearing keeps the propeller shaft in place. It is a bearing that can absorb forces from any direction. It also hangs in rubber and is mounted between the reverse clutch and the propeller shaft. After installation, it has to be set exactly straight and level to prevent overloading of bearings and propeller shaft sleeves. Even better is to put a flexible (homokinetic) joint between the coupling and the shaft, so that even when under pressure and shifting, all parts can still be running stress-free.

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Example of a homokinetic engine arrangement:
propeller shaft; brown
clamping hub; blue
thrust bearing; pink
homokinetic coupling; green
adapter flange; red
engine mount / vibration isolator; yellow

Advice
Looking for less vibration and more relaxation? In other words: a better engine set-up? We suggest you take a good look at the bedplate of your engine set-up and think about possible improvements. We advise to have this done in consultation with our experts. All engine and clutch makes require their own power calculations. Based on such data, we will be able to draw up a plan.

We supply arrangements for any brand, engine model and reverse clutch. Feel free to ask for your own smooth sailing.