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Smoking diesel engine: how do you fix that?

A smoking diesel engine on your boat can be a worrying problem. Not only is the smoke a nuisance, but it often indicates underlying issues with the engine. A quick diagnosis can prevent a lot of damage and costly repairs. Therefore, it’s important to understand what the different types of smoke mean and how to resolve them.

In this blog, you’ll discover the potential causes and solutions for smoke issues, so you can get back on the water worry-free. We also answer frequently asked questions about smoking diesel engines and offer more tips for maintaining your boat’s engine.

Why is my diesel engine smoking?

A diesel engine can smoke for various reasons. The colour of the smoke can tell you a lot about the cause of the problem. Often, a smoking engine is the first sign of a technical fault that, if ignored, can lead to more serious defects. Below, we discuss the most common smoke colours and what they mean.

Keep in mind that diesel engines may naturally produce slightly more smoke than petrol engines when starting from cold or under heavy load. If this is temporary, it’s usually nothing to worry about.

White smoke

White smoke often indicates incomplete fuel combustion or a coolant leak. This can be caused by a cold engine, a faulty thermostat, or injected fuel that isn’t burning properly. A leaking head gasket can also cause coolant to enter the cylinders, producing white smoke and a dropping coolant level. This is often accompanied by pressure build-up in the cooling system. In some cases, you might also notice a milky substance under the oil filler cap or on the dipstick – a sign that coolant is mixing with the oil.

White vapour

White vapour is often mistaken for white smoke, but it’s usually harmless. It’s caused by condensation forming in a water-cooled exhaust, especially when the engine is cold. However, if the vapour persists when the engine is warm, it could indicate a blockage in the water-cooled exhaust or an issue with the engine’s ventilation.

Blue smoke

Blue smoke indicates oil burning and can be caused by worn piston rings, leaky valve seats or a lubrication problem. An oil level that is too high or using the wrong oil can exacerbate this issue, ultimately leading to increased wear on engine components. A faulty turbocharger can also blow oil into the intake, causing blue smoke on acceleration.

Black smoke

Black smoke indicates a fuelling issue. This can be caused by poorly functioning fuel injection, a blocked air filter, or a faulty fuel pump. If the smoke is thick and intense, it can also be a sign of an overloaded engine not getting enough air for efficient combustion. In some cases, black smoke can also result from an incorrect propeller conversion, preventing the engine from reaching optimal revs due to overload.

Grey smoke

Grey smoke is less common but can indicate oil or fuel problems. Often, this is related to a leaking head gasket or an incorrect fuel-air mixture. In some cases, it can also be caused by excessive engine load or a blocked exhaust, leading to inefficient gas evacuation. Grey smoke is sometimes difficult to distinguish from blue smoke; an experienced mechanic can get a better idea of the cause through smell or a compression test.

A worn fuel pump can lead to inefficient combustion

Common causes of a smoking diesel engine

The causes of smoke vary depending on the colour. Below, we discuss some common reasons. We will be looking out for various signs, such as heavy engine load, worn piston rings, or a dry exhaust.

Fuel problems

Poor or contaminated fuel can lead to incomplete combustion and smoke. Regularly replacing the fuel filter and checking fuel quality is essential. Water or bacterial growth in the fuel tank can affect combustion and damage the injectors and fuel pump.

Poor combustion

Incomplete combustion can occur due to low compression, late injection, or poorly adjusted valves. This can lead to a smoky engine and loss of power. Furthermore, faulty injectors or a worn fuel pump can contribute to inefficient combustion and increased emissions.

Oil leake

If oil enters the combustion chamber, it can cause blue smoke. Worn bearings, a faulty head gasket, or leaking valve seats can be responsible for this. A prolonged oil leak can not only reduce engine performance but also lead to carbon deposits in the cylinders.

Poorly functioning fuel injectors

A faulty injector or fuel pump can lead to excessive smoking and inefficient engine operation. Poor injection can result in fuel droplets that do not vaporise properly, leading to incomplete combustion and increased soot formation.

Problems with the cooling circuit

A faulty thermostat or a coolant leak can lead to white smoke and engine problems. This can damage the engine bay and reduce engine performance. Furthermore, a poorly functioning cooling system can cause the engine to overheat, ultimately leading to severe damage to the cylinders and pistons.

A blocked air filter can cause black smokek

How to fix smoke issues on a diesel engine?

To fix smoke issues, you need to address the underlying cause. Here are some practical solutions.

Maintenance and inspection of the fuel

Check the fuel quality and regularly replace the fuel filter. Use good quality diesel and ensure the fuel pump and injectors are working correctly. Regularly using a fuel additive can help keep injectors clean and prevent contamination.

Adjusting valves and checking valve clearance

Poor compression and valve problems can lead to smoking. Regularly check and adjust the valves. Incorrect valve clearance can also lead to increased camshaft wear and poor engine performance.

Locating and repairing oil leaks.

Check the cylinder head gasket, valve seats, and bearings for leaks and replace any faulty gaskets or worn parts. Persistent oil leaks can lead to excessive carbon build-up and a fouled intake system.

Checking air filter and intake.n

A blocked air filter can cause poor combustion and black smoke. Clean the air filter regularly and check the intake for blockages. A dirty air intake can disrupt the fuel-air mixture and drastically reduce engine performance.

Checking coolant system

A faulty thermostat or leaking coolant can cause white smoke. Ensure the cooling system is working properly to prevent engine damage. Regularly check coolant levels and watch out for any unusual pressure build-up in the cooling system, which could indicate an internal leak.

Buy boat parts from AB Marine Service

At AB Marine Service, you’ll find a wide range of technical Marine parts for inboard engines, drives, and more. Whether you need a new fuel filter, gaskets, or an air filter we offer high-quality products and expert advice.

We’ll help you find the right parts, so your diesel engine runs optimally again, allowing you to take to the water with confidence. Have questions? Don’t hesitate to get in touch. We’re happy to help you find the right product for your problem.

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Replacing a Constant Velocity (CV) joint: how to do it

Homokinetische aandrijving  P1500-G Python tot 950 Pk 1900 RPM Deze Python-Drive is Het aandrijfsysteem voor jachten, sloepen en werkschepen

The CV joint on your boat is a vital component of the drivetrain. This coupling ensures that power from the engine is smoothly transmitted to the propeller shaft without jolts, even when the angle of the driveshaft changes. A damaged boot can lead to vibrations, noises, and even damage to your engine or gearbox.

In this blog, you’ll learn all about replacing a CV joint boot on a boat. What are the symptoms of wear? What parts do you need? How do you approach the installation? And where can you buy suitable products?

When should you replace your boat’s CV joint?

A worn or broken CV joint isn’t always immediately noticeable, but there are clear signs. Wear builds up gradually, and if you leave it too late, it can cause considerable damage. We’ve listed four signs that indicate wear and may point to a necessary replacement.

1. You’ll hear a ticking or knocking sound when cornering

One of the first signs of a failing CV joint is a ticking or knocking sound when accelerating or changing direction. This is often caused by play in the balls of the constant velocity joint. The longer you drive with this, the greater the risk of real damage.

2. You’ll notice vibrations or shudders in the drivetrain

If the constant velocity (CV) joint is no longer aligned with the rest of the drivetrain, vibrations will occur. You’ll often feel this in the steering wheel or the boat’s floor. The minimum angle between the engine and the shaft can be disturbed, making the drive unstable.

3. There’s a reduction in performance

If a CV joint is damaged, the connection between the engine and the output shaft can be less effective. Driving force won’t be transmitted properly, causing your boat to accelerate more slowly or reach a lower top speed. If you don’t address this, your CV joint will fail.

4. You see cracks in the dust cover

The rubber boot around the CV joint prevents dirt and water from reaching the moving parts. Do you see grease on the driveshaft or cracks in the boot? If the boot is torn, grease will escape. Loss of grease causes dry friction, leading to increased wear and ultimately a broken CV joint.

What parts do you need?

Replacing a CV joint on your boat requires a number of specific parts and tools. Don’t just think about the CV joint itself, but also about the fitting and alignment.

1. A new CV joint

The core of the job is, of course, a replacement CV joint. It is preferable to choose a high-quality version, such as a Python Drive CV joint. This is known for its reliability and long lifespan.

2. Adapter plate and propeller shaft clamp

For the fitting, you’ll often need an adapter plate to correctly attach the CV joint to the transfer box or output shaft. The set screw clamp ensures everything stays securely in place.

3. Soft engine mounts

When replacing, also check your engine mounts. The correct engine mounts help to dampen vibrations and ensure the engine stays neatly in place during driving.

4. New dust cover and rubbers

The dust cover protects the CV joint from dirt and water. A new cover is often included with replacement, along with the correct seals for a proper fit.

5. Fresh grease

Ensure fresh grease that is resistant to high temperatures and pressure. This will keep the balls in the CV joint well lubricated, extending its lifespan.

6. Bolts, nuts and fixings

New assemblies require robust fixings. Stainless steel bolts and nuts that can withstand the marine environment are preferable. As the drivetrain is subject to vibration, it is advisable to use a thread-locking compound. This prevents bolts from coming loose and extends the life of the fixings.

7. Toolsp

You will need a range of tools:

  • Torque wrench
  • Spanners
  • Allen keys
  • Tracking gauge

8. Alignment tools

Correct alignment between the engine and the drive shaft is important. Misalignment leads to excessive wear on both the CV joint and the gearbox. Use special alignment tools or have this carried out by a specialist.

Step-by-step plan: How to replace the CV joint

Replacing a CV joint on a boat is a job you can easily do yourself, provided you prepare properly. We’ll break the process down into seven steps:

Step 1: Check the condition of your current CV joint

Before you start dismantling, check the condition of the CV joint to see if it’s genuinely worn. Look for play, loss of grease, damaged gaiters, and noticeable vibrations while under way.

Step 2: Remove the old CV joint

Turn off the engine, let it cool down properly, and make sure the main battery isolator switch is off. Loosen all the bolts, remove the cover, and carefully pull the CV joint off the output shaft. Tip: have a rag ready for excess grease and dirt.

Step 3: Thoroughly clean the parts

Thoroughly clean the output shaft flange and the connection points on the gearbox. Remove old grease, rust, and dirt. A clean base prevents crooked mounting and unnecessary wear.

Step 4: Apply new grease

Generously lubricate the new CV joint with fresh grease. Use grease suitable for heavy-duty loads and marine applications. Don’t forget the inside of the gaiter and be careful not to get any dirt into the grease.

Step 5: Fit the new CV joint

Fit the new CV joint onto the shaft, secure the gaiter, and tighten the bolts crosswise to the correct torque (preferably use a torque wrench). Also, attach the adapter plate and screw clamp if necessary.

Step 6: Check the alignment

Use a tracking gauge or have a specialist check that the engine and prop shaft are correctly aligned. An incorrect angle can lead to propulsive thrust and extra wear.

Step 7: Test the drivetrain

Start the engine, engage forward gear and check for any vibrations or noises. Preferably, have someone watch during a short test run to identify any deviations early on.

Common mistakes when replacing a constant velocity joint

Replacing a CV joint yourself is quite doable, but some mistakes are lurking. We list five common mistakes.

1. Failing to properly seal the boot

A poorly fitted boot will let in dirt and water, accelerating wear. Always check that the boot is tight and properly sealed with the correct hose clips.

2. Using too little or the wrong type of grease

Grease is essential for the CV joint to function. Use grease that can withstand high pressure and marine conditions. Don’t be stingy: rather a bit too much than just too little.

3. Ignoring worn engine mounts

Worn or torn engine mounts cause engine movement and therefore unnecessary stress on the drivetrain. Check the condition of the mounts before you fit the new CV joint.

4. Not tightening mounting bolts to the correct torque

Too loose? They will vibrate and come loose. Too tight? You’ll strip the threads or damage the flange. Always use a torque wrench and follow the manufacturer’s torque values.

Frequently asked questions about replacing the CV joint

There are always questions about replacing a CV joint. Below, we answer the most common ones.

Can I replace a CV joint myself, or do I need to take it to the ship yard?

Many boat owners do it themselves, provided they have the right tools and parts. If you’re unsure about alignment or correct fitting, leave it to an experienced mechanic.

How long does a CV joint typically last?

That depends on usage, load, and maintenance. On average, 10 to 15 years with normal use and good lubrication.

How much does it cost to replace a CV joint?

The costs vary significantly, depending on the type of constant velocity joint and its application. Standard CV joints are available from approximately €500 to €1,000 for the parts. Python Drive systems start at around €577 (such as the P30-R) but can climb to well over €1,000, depending on the model, axle diameter, and maximum torque. For larger or more heavily loaded systems (like the P80-M), you’ll be looking at thousands of euros.

Always seek expert advice to determine the best type for your boat. Installation costs will be additional if you have it fitted professionally.

How do I know if my CV joint has the correct minimum angle?

Always Check the technical specifications of your engine, driveshaft, and propeller shaft. Systems, such as Python Drive, are designed to absorb angular changes, but alignment remains important.

Is there a difference between car and boat universal joints?

Certainly. A CV joint for a boat is built for heavier and longer-lasting loads, higher humidity, and saltwater resistance. Car CV joints are not suitable for marine use.

Buy your CV joint from AB Marine Service

At AB Marine Service, you’ll find a wide range of technical components for your boat. Among other things, we stock Python-Drive CV joints. Whether you’re tackling a project yourself or need assistance, we’re here to help.

If you want to be absolutely sure you’re choosing the right CV joint, please feel free to get in touch. Together, we’ll ensure your drivetrain runs smoothly and quietly again.

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Low oil pressure on your boat? Here’s your step-by-step guide.

You’re out on the water, enjoying a lovely day’s boating, when suddenly that dreaded little light comes on: the oil light. A low oil pressure warning isn’t something to ignore. Low oil pressure can lead to serious damage to your engine, and you’ll want to avoid that at all costs.

In this blog, we’ll explain what low oil pressure means, how to spot it, and what you can do about it. That way, you’ll know exactly what to do if this problem occurs.

What does it mean if the oil pressure is too low?

Engine oil pressure is crucial for your engine to run smoothly. Engine oil ensures that all the moving parts in your engine remain properly lubricated. This prevents wear and overheating. The oil pressure makes sure the oil gets to where it’s needed.

If the oil pressure is too low, this system will no longer function correctly, with all the associated risks. We will discuss the various consequences of low oil pressure.

Wear of engine parts

When oil pressure is too low, there is insufficient lubrication. Engine parts, such as the crankshaft and bearings, therefore run dry. This leads to increased wear, which causes problems in the long run.

Engine overheating

Engine oil helps to cool the engine too. With low oil pressure, less oil is pumped around, meaning heat isn’t dissipated effectively. This increases the risk of overheating. An oil with a high viscosity maintains pressure better and prevents overheating.

Engine seizure

In the worst-case scenario, lubrication stops altogether. The moving parts then seize up so badly that the engine seizes. This can lead to serious engine damage, requiring an overhaul or even replacement. So don’t wait a few seconds but switch the engine off immediately.

Deterioration in performances

A car with low oil pressure performs poorly. You’ll notice a loss of power and your boat will run less smoothly. This is because internal resistance increases.

Serious damage to the oil pump

If the oil pump fails due to insufficient lubrication or wear, it can bring down the entire lubrication system. The pump is essential for building up pressure and circulating oil. When the filter is clogged, it also affects the pump’s operation.

How to recognise low oil pressure?

It’s important to recognise the signs of low oil pressure early on. This way, you can prevent the problem from escalating and avoid ending up with a broken engine on the water.

The oil light comes on

The most well-known warning sign is the oil warning light illuminating on your dashboard. This notification usually means the pressure has dropped below a certain level. You’ll typically receive a warning for excessively high oil pressure too, but that’s a separate issue. Take this seriously and switch off the engine as soon as you can safely pull over.

Unusual engine noises

When there’s too little oil or pressure, you’ll often hear ticking, dry, or rattling noises. This is because engine components, such as the valves or bearings, are no longer being lubricated properly and are grinding against each other.

Poor engine performance

If you notice your engine is less powerful or struggles to get going, low oil pressure could be the cause. The engine is put under more strain without proper lubrication.

Raised engine temperature

Engine oil normally also helps to cool the engine block. With low pressure, less oil is pumped around, causing the temperature to rise more quickly. So keep a close eye on the temperature gauge.

Smoking exhaust

Blue or grey smoke from the exhaust can indicate oil burning in the cylinders. This can be caused by internal damage or leakage due to a lubrication problem, and therefore also by prolonged low oil pressure.

What can you do if the oil pressure is too low?

As soon as you suspect the oil pressure is too low, it’s important not to continue sailing. Park safely and start with a check. Below you’ll find a step-by-step plan to identify and possibly resolve the problem.

1. Check the oil level

Start at the beginning: is there enough oil in the engine? A low oil level is the most common cause of pressure loss. Top up the oil with the correct type according to your engine’s specifications. Use the dipstick to measure the level. Topping up with the correct type of oil can sometimes resolve the problem immediately.

2. Check the oil viscosity

The oil’s viscosity is important for building up pressure. If the oil is too thin, for example due to age or incorrect specifications, this can lower the pressure. Consider an oil change with a thicker type of oil.

3. Check for leakss

Check around the engine for any oil stains. A leak can cause you to constantly lose oil, leading to a loss of pressure. Pay close attention to the hoses, seals, and the oil filter.

4. Check the oil filter

A blocked filter can impede oil circulation. Replace the filter if it’s old or contaminated. A fresh oil filter helps build the correct pressure.

5. Test the oil pressure sensor

Sometimes there’s no actual low oil pressure, but the oil pressure sensor is faulty. Get it tested or replaced if you’re unsure about the reading. A faulty sensor will give false readings.

6. Check the oil pump

The oil pump is the heart of the lubrication system. If it’s worn or faulty, it won’t be able to build up pressure. In this case, you’ll need to replace the pump.

7. Check the wiring

A poor connection, oxidation or a loose contact can also cause error messages. Visually Check the wiring and use a multimeter if you have one.

8. Have a compression test carried out

If you’ve checked everything and the problem persists, have a specialist perform a compression test. This can reveal internal damage to components such as the pistons or crankshaft.

9. Only Start the engine after checking

Don’t try to “just have a look” to see if the problem’s gone by restarting. This could cause further damage. Only restart after inspection and any necessary repairs.

10. Have regular maintenance carried out

Prevention is better than cure. Regularly changing the oil, replacing the filter in good time and using the correct oil will in many cases prevent oil pressure problems.

Orgineel oliefilter cardridge voor: Minsel, Ruggerini en Lombardini motoren

Extra tips to prevent damage from low oil pressuren

Always use the correct engine oil

Not all oil is suitable for your engine. Use the correct type of oil recommended by the manufacturer and pay attention to the correct viscosity.

Change the oil on time

Used engine oil loses its lubricating properties. This leads to wear and loss of pressure.

Monitor the operating hours

The age of your engine and its running hours play a part in the likelihood of problems. Older engines are more prone to wear and tear and leaks.

Keep an eye on the oil warning light

Don’t ignore a warning light, even if it goes out after a while.

Buy your boat parts at AB Marine Service

Low oil pressure can have several causes, from a simple low oil level to a faulty oil pump. Whatever the problem, at AB Marine Service, we can help you. We have a wide range of top-quality parts such as oil pumps, sensors, filters, and engine oil.

Our specialists are ready to answer your questions and help you find the right solution. Order easily online or contact us for advice. This way, you’ll keep your engine in top condition and prevent major problems on the water.

Questions about low oil pressure? Let us know. We’re happy to help! 

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Oil viscosity: how to choose the right oil for your boat’s engine

motorolie

Engine oil viscosity is one of the most important properties of engine oil, determining how well the oil flows at different temperatures. The correct viscosity depends on your engine and the conditions in which you are sailing. Oil that is too thick offers too much resistance and can make the engine difficult to start when cold. Oil that is too thin may not provide sufficient lubrication, leading to faster wear of engine parts. By choosing the right viscosity, you ensure a good balance between lubrication, protection, and fuel consumption, tailored to your engine and sailing conditions.

In this blog, we explain everything about engine oil viscosity. This will make it easy for you to choose the best oil for your boat’s engine.

High and low viscosity

Viscosity is often referred to as “high viscosity” or “low viscosity”.

  • Low viscosity (thin oil): Flows more easily and is ideal for cold starts and low temperatures. Especially at low temperatures, a thinner oil offers better performance.
  • High viscosity (thick oil): Stays in place better at high temperatures and heavy loads, offering extra protection.

The right balance between thickness and fluidity ensures your engine performs optimally in all conditions.

Why the right viscosity is important

The right engine oil is important for every engine. Consider the following benefits:

  • Longer lifespan – Less wear and better protection for crucial components like bearings and cylinder walls.
  • Optimal performance – Smooth running at both cold starts and high temperatures.
  • Reduced resistance – Less internal friction, leading to lower fuel consumption.
  • Improved heat dissipation – Efficient cooling prevents engine overheating.

When choosing engine oil, both the manufacturer’s recommendations and the operating conditions, such as temperature and load, must be taken into account.

How to read an oil’s viscosity rating??

On engine oil packaging, you’ll often find numbers such as 5W30, 10W40, 5W40, 15W40, or even SAE 40. These numbers indicate the oil’s viscosity at different temperatures. This designation was established by the Society of Automotive Engineers (SAE).

The first number: cold conditions

The first number (e.g., 5 in 5W30) indicates how well the oil flows at low temperatures. The lower this number, the thinner the oil is when the engine is cold. This helps with rapid lubrication during a cold start. This is particularly important in colder climates, where oil that’s too thick can make the engine difficult to start.eilijk start.

Oil with a lower first number (such as 0W or 5W) remains more fluid in cold conditions and is ideal for engines that need to start smoothly even at low temperatures. Oil with a higher first number (such as 10W or 15W) becomes more viscous more quickly in the cold, making it harder for the engine to start and slowing down oil circulation.

This is especially important in cold climates or if you use your boat in winter. Oil for cold conditions with a lower winter rating (like 0W or 5W) is often the better choice. Do you only use the boat in the summer or in warmer regions? Then a slightly higher rating, such as 10W or 15W, might also be suitable.

The letter W: Winter rating

The “W” in the code stands for “Winter” and indicates how the oil performs in cold temperatures. This means the oil has been tested at a specific temperature to see how fluid it remains. The thinner the oil in the cold, the better it flows through the engine and reaches essential parts. Oil that becomes too thick at low temperatures can cause extra wear because it takes longer for all parts to be properly lubricated.

The second number: warm condition

The second number in the code, such as the 30 in 5W30, indicates the oil’s viscosity when the engine is warm. The higher this number, the thicker the oil remains at high temperatures. This is important, as during prolonged use or heavy load, the oil thins out, and oil that is too thin can provide insufficient protection for the engine.

An oil with a lower second number (like 30) is thinner at high temperatures and is suitable for engines that are less heavily worked or operate more efficiently at lower viscosity. Oil with a higher second number (like 40 or 50 oil) remains thicker when hot and offers more protection under heavy loads, high revs, or prolonged use.

If, for instance, you frequently undertake long journeys or heavily strain the engine, an oil with a higher hot viscosity rating, such as 10W40 or 15W50, would be a better choice. This oil will remain sufficiently thick to protect components effectively. For lighter engines or less intensive use, an oil like 5W30 is often adequate.

This engine oil becomes more viscous when cold and thinner at high temperatures.

Synthetic or conventional oil for your engine?

When choosing engine oil you have the option between synthetic oil and mineral engine oil.

Synthetic engine oil

Synthetic oil is chemically purified and offers a more stable viscosity. It has advantages such as:

  • Improved performance at both low and high temperatures
  • Longer service life and less prone to soiling
  • Lower resistance and lower fuel consumption
  • Improved protection against wear and oxidation
  • Improved cleaning action, keeping the engine cleaner

Due to these benefits, synthetic oil is particularly suitable for modern engines, intensive use and heavy loads, such as during long voyages or at high revs.

Mineral engine oil

Mineral oil is refined directly from crude oil and is less refined than synthetic oils. It can become dirty more quickly and offers less protection at extreme temperatures. Mineral oil is generally cheaper but requires more frequent changes.

Due to these benefits, mineral oil is particularly suitable for older engines not designed for synthetic oil, or for engines used in mild climates with less demanding use.

Multigrade vs. monograde Oil

With engine oil, a distinction is also made between multigrade and monograd.

  • Multigrade oil, such as 10W40, is designed to perform well across a range of temperatures. This makes it the best choice for most modern boat engines, as it adapts to changing weather and engine temperatures.
  • Monograde oil, on the other hand, has a constant viscosity and is less flexible with temperature fluctuations. This type of oil is mainly used in classic engines or in applications where the engine always operates at a stable temperature, such as in stationary engines.

For most boats, multigrade oil is the best choice, as it adapts to both cold starts and high loads.

Which oil is suitable for your boat engine?

The choice of the right engine oil depends on the type of boat engine and the conditions in which you are sailing.

Outboard motors

Outboard motors work differently to inboard engines, as they cool down faster and often run in varying conditions. For these engines, a thinner oil, such as 10W30, is usually recommended. A thin oil ensures the engine keeps running smoothly and receives the necessary lubrication quickly during a cold start.

Because outboard motors are often used in damp environments, synthetic oil is a good choice. This type of oil stays cleaner for longer, offers better protection against corrosion, and extends the engine’s lifespan.

Inboard engines

Inboard engines operate at higher temperatures and under greater loads than outboard motors. This means that a thicker engine oil, such as 15W40, is often the best choice. A thicker oil forms a stronger lubricating film, which better protects the engine against wear and heat.

For prolonged use or heavy loads, such as with engines that run at high revs on long trips, an oil with a higher viscosity might be even better. This helps prevent excessive wear and ensures the oil doesn’t thin too much at higher temperatures.

Diesel versus petrol engines

Diesel and petrol engines require different types of oil, as their internal workings and operating temperatures differ.

  • Diesel engines often require a thicker oil due to higher compression and internal temperatures. A multigrade oil such as 15W40 or 10W40 is usually recommended for these engines. This ensures stable viscosity and good protection against soot formation and wear.
  • Petrol engines run at lower compression ratios and can often function perfectly well with a thinner oil, such as 5W30 or 10W30. This aids faster lubrication and more efficient fuel consumption.

Weather conditions

Besides the engine type, weather conditions also play an important role in choosing the right oil.

  • In cold temperatures, a low-viscosity oil, such as 5W30, is better suited. This remains fluid at low temperatures and flows more quickly through the engine on a cold start.
  • In hot climates or under heavy use, a thicker oil, like 15W40, offers better protection. Thicker oil evaporates less quickly and remains stable for longer at high temperatures.

Choose the right oil at AB Marine Service/strong>

At AB Marine Service, we understand how important the right oil is for your boat engine. Our

Looking for the right Oil for your boat? Kroon Oil’s website makes it easy to find the perfect match by searching for your engine type. Once you know which Oil you need, you can order it from us to ensure your engine is always optimally protected. Alternatively, you can contact us for expert advice! We offer solutions for every boat engine, so you can enjoy your time on the water worry-free.

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How to change the coolant on your inboard engine: a step-by-step guide and tips

dieselmotor boot

When did you last change the coolant on your inboard engine? Some boat owners can tell you this immediately, while others have to dig deep to recall. If your answer is close to ‘I don’t know’, then this blog is for you.

We’ll explain why coolant is so important, how you can replace it yourself step-by-step, and which coolant is suitable for your inboard engine. Because a well-functioning cooling system is vital for the health of your trusty engine.

Why is it important to replace coolant?

Coolant primarily regulates your engine’s temperature. If there’s too little coolant in a water-cooled inboard engine, the engine can overheat. In the worst-case scenario, the engine can seize or parts can become deformed. This often cannot be repaired.

Besides regulating temperature, coolant also protects your engine against freezing, corrosion, and limescale buildup. It prevents damage to the engine block, pipes, and heat exchanger. This is because fresh coolant contains not only antifreeze but also additives that combat rust and deposits.

The issue with coolant is that it loses its protective properties over time. The active ingredients (such as corrosion inhibitors) become depleted, which can lead to rust and deposits. Therefore, it’s necessary to regularly replace the coolant, usually every 2 to 5 years, depending on the type of engine and the manufacturer’s guidelines.

The risks of delaying coolant replacement

Before we dive into the step-by-step guide, let’s get more specific about the risks of delaying coolant replacement. When we tell customers this, it often makes them sit up and take notice: it’s not something that can be put off.

1. Overheated engine

Coolant flows through the engine block and via the heat exchanger or radiator to dissipate heat. If outdated coolant can no longer do this effectively, the temperature will rise. You’ll often see this reflected on the temperature gauge, if you have one. If you continue to drive, you risk components like the head gasket failing, and then you’ll be in for a heap of trouble.

2. Corrosion in the cooling system

Over time, coolant loses its anti-corrosive properties. Metal parts such as aluminium cylinder heads, pipes, and the water pump become more vulnerable to corrosion. Rust particles can contaminate the system and cause blockages, for example, in the heat exchanger or the expansion tank (if you have one on board). The consequence: even less cooling, with all the associated risks.

3. Sludge and deposits

Old coolant can turn into a gummy sludge. This happens because the protective additives break down and react with dirt or moisture in the system. This sludge impedes flow, increases the risk of leaks, and can even affect the entire cooling system over time.

Step-by-step guide: replacing your boat’s coolant yourself

Time to get ahead of any issues and act now. Are you planning to top up or replace your coolant yourself, perhaps for the first time? Don’t worry, we’ll guide you step-by-step on how to do this job safely and efficiently.

The first tip: make sure your engine is completely cooled down before you start!

Eessentials list

  • New coolant (suitable for your engine)
  • A drain pan or sturdy bucket
  • A medium-sized funnel
  • A screwdriver or appropriate spanner
  • Protective gloves
  • A bleeding key (optional)
  • An old cloth or sponge (for spills or cleaning)

Step 1: Check the cooling system of your inboard engine

Check the coolant level. Many engines have a translucent tank with ‘min’ and ‘max’ markings. Is the level too low, cloudy, discoloured or rusty? Then it’s time to act. If your engine doesn’t have an external reservoir, you’ll need to check the system yourself – for example, at the heat exchanger or the expansion vessel.

Step 2: Drain the old coolant

Locate your engine’s drain plugs. These vary by make and model and are often found low down on the engine block or near the heat exchanger. Some engines have a small hose or fitting at each drain point to make draining easier. You can often find instructions for your specific engine make on how best to drain the old coolant. Make sure you have a collection pan ready and drain the coolant as completely as possible. Many engines will yield 3 to 5 litres of coolant from the system.

Step 3: Flush the cooling system (optional, but advisable)

Does your old coolant look dirty or brown? If so, flush the entire system with clean water and a

Step 4: Top up with new coolant

Time to pour in the new coolant. Use a funnel and slowly top up to the recommended level. Note: some engines have multiple filling points or a separate circuit for, for instance, a boiler, which can make filling a bit more complicated. Check what applies to your engine. The correct coolant depends on your engine type, more on that later.

Step 5: Bleed the cooling system

After topping up, you need to bleed the system. Start the engine and let it idle so the coolant circulates properly. If applicable, turn on the heater or boiler if it’s connected to the cooling system. Look for air bubbles escaping and keep a close eye on the coolant level. Top up if the level drops. Caution: do not let the engine run for too long without sufficient fluid; not all alarms work equally well with a low level. This can cause damage.

Does your engine have a manual bleed point? If so, use a bleed key and follow the manufacturer’s instructions.

What coolant do you need for your inboard engine?

Not all inboard engines are the same, which is why there are different types of coolant. Choosing the right one is important to prevent problems with gaskets, pipes, or even the engine block. Below, we explain two commonly used coolants, each suitable for a different type of engine.

Coolant -38 Organic NF

If you have a fairly new inboard engine with aluminium components, then Coolant -38 Organic NF is a good choice. This coolant is silicate-free, universally applicable, and based on Organic acid technology (OAT). The product is made from mono-ethylene glycol and demineralised water.

This Kroon Oil coolant offers excellent protection for all metals found in modern engines and cooling systems. It is compatible with gaskets and hoses, provides high resistance to foaming, and effectively protects against corrosion – including in aluminium cylinder heads.

Coolant -38 NF is suitable for use all year round in the cooling systems of modern petrol and diesel engines. Use the fluid undiluted for frost protection down to -38 °C. Replace this Coolant at least every three years for optimal performance.

Coolant G11 Long Life

If you have a slightly older inboard engine, then Coolant G11 Long Life is a commonly used option. This fluid is based on nitrite, amine and phosphate-free technology and offers protection down to -37°C.

Thanks to active corrosion inhibitors, this coolant provides long-lasting protection for components such as the water pump, radiator, and seals. Special additives prevent the formation of sludge and deposits in the system.

This coolant is suitable for engines where the manufacturer specifies G11-type coolant, often older models with traditional materials. Always check your engine’s specifications before choosing a type.

What is the difference between G11 and Organic NF?

The main difference lies in the composition and lifespan of the coolant.

G11 is a traditional coolant with silicate additive. It offers rapid protection but degrades faster, necessitating more frequent replacement. G11 is particularly suited for older engines designed for it.

Organic NF (OAT technology) is a more modern, silicate-free coolant. It works with Organic acids which act more slowly but last much longer and protect the system better against corrosion in the long term. This variant is usually better suited for newer engines with aluminium components.

Choose the best coolant at AB Marine Servicee

Change your coolant every 2 to 3 years, even if there’s still plenty in the tank. Make a note of the date after changing it somewhere in your logbook or on the expansion tank itself. That way, you’ll know when it’s time for the next change. Another tip: never mix two types of coolant.

Do you have any questions? Please feel free to contact us. We’re happy to help you make your choice. That way, you can keep your engine cool and your boat in top condition. 

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Parallel or series connection? Wiring up batteries on your boat

accubanken

Connecting multiple batteries is fundamentally done in two ways: parallel wiring or series wiring. But what’s the difference between these two methods? And which method best suits your needs? In this blog, we’ll explain everything about safely and efficiently connecting batteries on your boat.

What’s the difference between wiring in parallel and series?

The difference between wiring batteries in parallel and in series centres on how you affect voltage and capacity. Both methods have their advantages and applications.

Parallel connection

When connected in parallel, you link the positive terminals of the batteries together, as well as the negative terminals. The result? The voltage remains the same, but the total capacity (Ah) increases.

  • Example: Two 12-volt batteries, each with a capacity of 100 Ah, together provide 12 volts and 200 Ah. This means you can store and use more energy without recharging in between, which is useful for prolonged use.
  • Advantages of parallel connection: With a parallel connection, you benefit from a higher capacity without increasing the voltage, which is ideal for systems operating at a fixed voltage, such as 12V installations in motorhomes, boats, and solar energy storage. Because you can store more energy, you can use your battery bank for longer without recharging in between. Additionally, the load is distributed across multiple batteries, which benefits the lifespan and efficiency of the individual batteries. As the voltage remains the same, there is no risk of overvoltage, ensuring sensitive equipment continues to operate safely.

Series connection

When connecting batteries in series, you connect the positive terminal of one battery to the negative terminal of the other. This increases the total voltage while the capacity (Ah) remains the same.

  • Example: Twee 12V-accu’s van 100 Ah leveren samen 24 volt en 100 Ah. Dit is vooral handig voor systemen die een hoger voltage vereisen, zoals krachtige omvormers, grote elektrische motoren of industriële toepassingen.
  • Advantages of series connection: With series connection, you benefit from increased voltage, which enables more efficient energy consumption in heavy-duty applications. A higher voltage ensures that the current (Amperes) remains lower for the same power demand, leading to less power loss in cables and less heat generation. This makes it a suitable choice for situations where long cables are used or where efficient energy management is essential.

When do you choose to connect in series or parallel?

Your choice between series or parallel connection depends heavily on your energy requirements, the type of equipment you’re using, and your available space on board. When to choose parallel connection?

When to choose parallel connection?

  • Extended usage time: Batteries connected in Parallel are perfect if you need power for an extended period, for example, for navigation lights, a fridge, or other onboard equipment. The higher capacity (Ah) allows you to use your battery bank for longer without needing to recharge in between.
  • Flexible system expansion: By connecting batteries in parallel, you can easily increase capacity without changing the voltage. This allows for the expansion of an existing system, as long as the batteries are well-matched.

When would you opt for series connection?

  • Higher voltage for high-power equipment: Sommige apparaten, zoals een 24V-omvormer, elektrische lier of boegschroef, vereisen een hoger voltage. In dat geval is serieschakeling essentieel.
  • More efficient energy use and less cable loss: A higher voltage means you need less current (Amperes) for the same power output. This reduces current loss in the cables and makes the system more efficient.
accu serie schakelen

Step-by-step guide to connecting batteries in series or parallel

Connecting batteries correctly is important for both performance and safety. An incorrect connection can lead to damage to your batteries or equipment. Below are step-by-step instructions for connecting multiple batteries in series or parallel.

General preparation

  1. Check the batteries: Ensure all batteries are identical (make, type, capacity, voltage, and manufacturing date). Also, check that they are in the same state of charge (SOC) before connecting them. This prevents uneven loading and prolongs their lifespan.
  2. Use the correct cables: Opt for identical, thick cables of sufficient gauge to minimise power loss and ensure stable operation. Ensure the cables are of equal length to prevent unequal resistance and loading.
  3. Fuses and protection: Consider using fuses or a battery protector to prevent damage from short circuits or overcharging.

Connecting batteries in parallel

  1. Install the batteries: Place the batteries side-by-side and ensure good ventilation to limit heat build-up.
  2. Connect the positive and negative terminals: Connect the positive terminal of one battery to the positive terminal of the other, and do the same for the negative terminals.
  3. Connecting to the system: Connect your load (e.g. an inverter) to the positive terminal of the first battery and the negative terminal of the last battery to achieve even current distribution.
  4. Check the total capacity: Use a multimeter to verify that the voltage remains correct and that the total capacity (Ah) adds up.
correct parallel connection

Connecting batteries in series

  1. Install and check the batteries: Ensure the batteries have exactly the same voltage before connecting them. This prevents uneven load.
  2. Connect positive and negative: Connect the positive terminal of one battery to the negative terminal of the other.
  3. Connect the remaining positive and negative terminal: Connect the free positive and negative terminal to your electrical system.
  4. Check the voltage: Use a multimeter to check that the higher voltage is displayed correctly and that there are no deviations.
batteries in series

Common mistakes and points of attention

Whether you opt for parallel wiring or series connection, there are a number of common mistakes to avoid:

  • Dissimilar batteries: Batteries with different capacities, voltages, ages, or chemical compositions can discharge and charge unevenly. This causes imbalance, faster wear, and a reduced lifespan for the battery bank. Always use identical batteries with the same specifications.
  • Incorrect cable thickness: Cables that are too thin can overheat, cause extra resistance, and lead to voltage drop. This makes your devices work less efficiently and can cause the battery bank to wear out faster. Choose cables suitable for your system’s current rating and take cable length into account.
  • No battery balancer: With lithium batteries, a battery balancer is essential to prevent individual batteries from being overloaded. Without one, the voltage between cells can become uneven, leading to overloading, faster wear, or even failure of individual batteries.
  • Incorrect connection method: One of the most common mistakes is to connect all batteries in parallel and then connect one side of the parallel-connected battery bank to the electrical system. As shown in the illustration below:
wrong connection parallel

Combining series and parallel

Combining series and parallel connections is a clever way to utilise both higher voltage and greater capacity. This is often applied in large energy systems, such as electric vehicles, solar energy storage, electric propulsion, and multi-system yachts.

How does series-parallel connection work?

Suppose you have four 12V 100Ah batteries:

  1. Step 1: Series connection – Connect two batteries in series each time (positive terminal of one to the negative terminal of the other). This will give you two sets of 24V 100Ah.
  2. Step 2: parallel connection – Next, connect the two series sets in parallel (positive terminal to positive terminal, negative terminal to negative terminal). This will keep the total at 24V, but double the capacity to 200Ah.
series-parallel connection

High-quality batteries from AB Marine Service

The choice between parallel or series battery connection depends entirely on your onboard needs. Do you want a longer run time per charge and greater battery capacity? Then opt for parallel connection. Do you need a higher voltage for powerful equipment such as an inverter or electric propulsion? Then series connection is the best option.

Whichever method you choose, ensure you install the batteries correctly, use identical batteries, and consider a battery balancer for lithium systems. By following these steps, you’ll ensure a safe and efficient onboard power supply.

Do you need help choosing or installing your battery? ? Feel free to contact the experts at AB Marine Service for professional advice and high-quality solutions. We’ll be happy to help. 

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Charging a boat battery: how do you get the battery full?

stopcontact aan wal

You’ve had a lovely day out on the water, the engine has been running nicely, and you assume your battery will be fully charged again. Yet, after a few days ashore, you notice the fridge is struggling, the lights are dimmer, or starting the engine takes just a little longer. How can that be?

Simple: your battery is probably not fully charged. And that’s not necessarily due to a broken battery or a fault, but often to the alternator. Or rather: to the limitations of what an alternator can do.

In this blog, we’ll explain why simply cruising isn’t enough to fully charge your battery, why AGM and lithium batteries require extra attention, and how you can achieve a full 100% charge with smart solutions.

Why your alternator isn’t enough to fully charge your battery

An alternator is perfect for quickly charging your battery while cruising; that initial part, the so-called bulk phase, is perfectly fine. However, to fully charge your battery (especially AGM or lithium batteries), a higher and more stable charging voltage is needed than a standard alternator provides.

But then it stalls. The final part of the charging process requires a higher and more stable voltage. Most alternators aren’t designed to properly charge the last 20 to 30%. This requires a stable, higher charging voltage, which most alternators can’t deliver. You often see charging voltages around 13.8V, while AGM or lithium batteries need 14.4V or more to charge fully.

Without an additional charging source, such as a battery charger or solar panels, your battery will never be truly full. And that carries risks.

Risk 1: Shorter battery lifespan

A battery that is never fully charged will deteriorate over time. With lithium batteries, problems can arise concerning voltage balance, and with gel or AGM batteries, sulfation will eventually occur. In both cases, this leads to a shorter lifespan.

Risk 2: Loss of capacity

A battery that isn’t fully charged will naturally deliver less capacity. This means less power for things like your fridge, bow thruster, or navigation lights. In other words, you’ll have to recharge sooner. Not ideal if you’re planning on staying at anchor for a while.

Risk 3: Starting problems and malfunctions

A battery voltage that’s too low can also be recognised by starting problems and malfunctions. Insufficient voltage can also lead to errors in sensitive onboard electronics. This is a serious risk, particularly on larger boats with all sorts of smart systems.

AGM and lithium batteries: why a higher charging voltage is crucial

In recent years, AGM and especially lithium batteries have become increasingly popular on board. It’s understandable: they’re compact, lightweight, and deliver a lot of power. However, these battery types also place higher demands on charging, especially if you want to charge them truly fully.

Both AGM and lithium batteries require a charging voltage well above 14 volts. Lithium batteries often need 14.4 to 14.6V, while AGM is usually between 14.2 and 14.4V. And not only that: this voltage must also remain stable during all charging phases, from the rapid bulk phase, through the absorption phase, to the trickle charge (float). This is the only way the battery cells can be properly balanced and fully charged.

Most standard alternators do not deliver such a high and constant charging voltage. The voltage often gets stuck around 13.8V and drops as soon as the engine speed decreases or the engine warms up. This may seem harmless, but with sensitive battery technology, it can lead to cell imbalance, overheating, loss of capacity, and ultimately a much shorter lifespan.

To keep your modern batteries in good health and make the most of their capacity, you’ll need a charging solution specifically tailored to AGM or lithium technology – such as a good battery charger, charge controller, or battery-to-battery charger (B2B charger) with the correct charging profile.

Smart charging with onboard chargers and solar panels

It’s therefore high time to make full use of the batteries. You can do this with boat battery chargers to charge stably via shore power or via free power on deck from solar panels. Charging your battery becomes a lot more pleasant with this.

Onboard chargers: stable charging via shore power

A good battery charger is essential on board. These devices supply the correct voltage and current, matched to the type of battery you are using. Where an alternator stops, the onboard charger continues.

As the charging process is controlled, the battery is neither overcharged nor undercharged. Many onboard chargers can handle multiple battery types: from traditional lead-acid to AGM, gel, and lithium batteries. Some models can even charge multiple batteries simultaneously, for example, a starter battery and a domestic battery.

However, you will need shore power (a standard socket) to use the battery charger. Additionally, ensure you use sufficiently thick cables, fuses, and proper mounting, especially considering the moisture, salt, and vibrations that are normal on board.

Solar panels: free power on deck

Another solution to get your modern batteries fully charged is by using solar panels. Thanks to the efficiency of solar cells, even a relatively small panel can make a significant contribution. Think about topping up your batteries while at anchor or even while underway.

Provided you have a good charge controller (preferably an MPPT controller), solar power can effectively charge even sensitive battery types like lithium or gel batteries. The right controller ensures the charging process is precisely tailored to your battery type’s requirements.

Of course, there are also some limitations. On grey days or in winter, the effect is limited, and you need sufficient deck space to install panels. Nevertheless, most installations today are so compact and user-friendly that they fit perfectly even on modest vessels.

Solar panel on boat

What to consider when choosing the right battery charger?

As mentioned, correctly charging your battery does involve a few things. When choosing a boat battery charger, pay attention to the following points:

  • Input voltage: Most battery chargers work on mains power (230V), but there are also models suitable for use with a generator or inverter. So always check where your charger gets its power from.
  • Battery capacity: The required charging current depends on the battery capacity (in Ah). The larger your battery bank, the more powerful your battery charger needs to be. Guideline: choose a charging current of 10–20% of the total capacity. Do you have multiple batteries? Note whether they are connected in series or parallel, as this makes a difference to the capacity. Read more about connecting batteries in series or parallel here.
  • Suitable for your battery type: Not every battery charger is suitable for every type of battery. Modern chargers can often be set for AGM, gel, or lithium batteries. Check if your charger supports the correct charging profile for the type of battery you are using. This ensures safe and full charging.
  • Temperature compensation: A special charger can take temperature into account. This is useful in warm, humid spaces such as an engine room.
  • Trickle charger: A battery charger with a trickle charge function is ideal if your vehicle is laid up for extended periods. It keeps your battery topped up without the risk of overcharging. Particularly useful during winter storage or if your boat is frequently connected to shore power.
  • Marine grade build quality: Choose a charger that can withstand saltwater, vibrations, and other characteristics of a marine environment.

Conclusion: with the right charger, you’ll have a carefree sail.

With a fully charged battery, you’ll set off more comfortably. For safe navigation, sufficient comfort and, of course, safety, electricity is indispensable. Therefore, don’t just rely on your dynamo, but also invest in the right battery charger and possibly a solar panel system.

If you’re after tailored advice on your battery setup, or you’re looking for a reliable Victron battery charger for your boat, get in touch with the experts at AB Marine Service. We’ll be happy to help! 

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Replacing the impeller, it’s that simple

boot impeller

Replacing the impeller is one of the most crucial maintenance jobs for your boat. Fortunately, replacing the impeller is a job you can easily do yourself. Whether you’re dealing with a worn-out impeller or one that’s broken, this guide will help you step by step.

We cover common issues, provide a detailed step-by-step guide to replacing the impeller, and finish with tips on how to prevent problems. Whether you need a new impeller or just want to know how to change your old one, we’ve got you covered.

Everything you need to know about the impeller

It’s just a small part of your boat, yet an impeller is incredibly important. That’s why we’ll first explain how an impeller works and when replacing it is necessary.

What is an impeller and why is it so important?

An impeller, often made of flexible rubber, is essential for your engine’s cooling system. This rubber impeller ensures cooling water circulates through the engine to prevent overheating. If the impeller breaks or becomes worn, there will be insufficient cooling, potentially leading to serious engine damage.

We obviously want to avoid that. That’s why it’s important to regularly check if your impeller is working correctly and replace it in good time. This way, you’ll prevent problems.

How often should you replace an impeller?

Generally, it’s recommended to replace the impeller every 100 to 200 running hours or at least once a year, whichever comes first. Normal wear and tear on the impeller is inevitable. It happens faster if you regularly navigate in saltwater or heavily polluted water.

Besides, it’s important to look out for signs of wear. For example, blades missing bits of rubber or an impeller that has swollen due to a chemical reaction. In these cases, it’s crucial to fit a new impeller straight away.

Common impeller problems

Using an impeller can lead to a few common problems. Below, we delve into these issues, so you know what to look out for when maintaining your inboard engine.

Worn blades

The constant movement within the pump housing puts a lot of strain on an impeller’s blades. Over time, fragments can break off, chip, or wear away. If an impeller is worn, the motor will still run, but not optimally. Worn blades lead to a reduced water flow. The consequences:

  • The engine expels cooling water intermittently.
  • The engine increasingly pumps out less cooling water.
  • The cooling water temperature is too high.

A broken impeller

An impeller can also break down completely. For example, when running the engine without water. This will burn out the impeller. An impeller can also give up the ghost after prolonged exposure to harmful substances in the water. If pieces of rubber come loose, it can get stuck in the cooling system. This often leads to serious engine damage.

Sticking or swelling impeller

An impeller that has been unused for a long time can become sticky and adhere to the pump housing. If an impeller has swollen, it is often due to a chemical reaction with the water. In both cases, it results in problems with water circulation.

Incorrect assembly

The biggest mistake with an impeller is fitting it in the wrong direction of rotation. This blocks the water flow and will damage an impeller in the short term, with all the consequences that entails. So, ensure the impeller is installed correctly.

broken impeller
An impeller can also break down completely.

Instructions for replacing the impeller

  1. Turn off the water valve. Before opening the pump housing, it is important to turn off the water valve. This prevents water from getting into the motor during the impeller replacement and protects you from leaks.
  2. Locate the pump housing. On inboard engines, the water pump is usually attached to the front of the engine. It is often a round, metal housing, usually slightly larger than a palm. If you cannot find the water pump directly, you can try following the hoses connected to the cooling system.
  3. Open the pump housing. Unscrew the pump housing cover. A small amount of water may escape. After opening the cover, you will see the gasket, a paper ring. Slightly dampen the gasket if it is dry and carefully remove it without tearing.
  4. Remove the old impeller. Look at the impeller and note the direction of rotation. It is best not to remove the impeller from the pump housing using two screwdrivers. Pull one of the blades with pliers, or even better: use a special puller for this job. This will prevent damage to the pump housing.
  5. Inspect the pump housing. Are there any pieces of rubber from the old impeller? If so, check the pump housing carefully for loose pieces or remnants of the old impeller. Such pieces can block the system and clog the water supply. That is not intended.
  6. Install the new impeller. Apply a thin layer of acid-free petroleum jelly to the blades. Then, refit the new impeller. Also grease the edge of the pump housing and the inside of the cover. Ensure you install the impeller in the correct direction of rotation and that the blades drag properly against the walls.
  7. Close the pump housing. Carefully replace the gasket and close the pump housing again – with the screws. Be careful not to damage the gasket when screwing. Check that everything is tightened properly to prevent leaks.
  8. Open the water valve and test the engine. Check that cooling water is flowing from the outlet. If so, the new impeller is working correctly. Time to get back on the water!
  9. Ensure you have a spare. An impeller is and remains a vulnerable part at times. Therefore, ensure you always have a spare impeller on board. This way, you can always resolve an impeller problem.

Replacing an outboard motor impeller

Although we focus on inboard engines, it’s worth noting that outboard motors also rely on a well-functioning impeller for their cooling. The methodology for replacing an impeller in an outboard motor is largely the same.

AB Marine Service primarily focuses on inboard engines, but the principle remains the same: a correctly installed impeller is crucial for engine performance.

How do I buy the right impeller for my engine?

It’s important to buy an impeller that’s compatible with your inboard engine type. Impellers can be made from neoprene, nitrile, or polyurethane, each with its own specific properties and applications.

  1. Neoprene impellers. Neoprene impellers are ideal for use in engine cooling systems with both freshwater and saltwater. They offer limited resistance to oil and diesel, making them suitable for applications where contact with these substances is possible.
  2. Nitrile impellers. Nitrile impellers, on the other hand, are better suited for bilge pumps and situations involving heavily polluted water. This material is resistant to oil and chemical contaminants, making it ideal for heavy-duty conditions.
  3. Polyurethane impellers. Polyurethane impellers are specifically designed for use in a bilge pump, such as those found on boats for wakeboarders. This material offers the durability and abrasion resistance needed to withstand heavy loads from constant water pumping.

To determine which impeller you need, you should check two important things: the brand of the pump and the corresponding model number. If you don’t know the model number, consult the manufacturer’s documentation. This information can often be downloaded from the manufacturer’s website.

An impeller is available in various sizes, depending on the pump’s make and model number.

Maintenance tips to prevent impeller problems

Maintenance tips to prevent impeller problems If you’ve installed a new impeller, you’ll naturally want it to last as long as possible. That’s why we have some further maintenance tips to prevent new problems with your impeller.

  1. Regular inspection. Inspect the impeller annually to ensure it is in good condition. If the blades are hollowed out or missing pieces, these are clear signs of wear. Buying a new impeller is then the best course of action.
  2. Check the water inlet. . If the water supply is blocked, it will restrict the water flow to the impeller. Therefore, ensure that the engine doesn’t get clogged with dirt, seaweed, or other obstructions.
  3. Rinse the engine after use. After using the engine in saltwater, it’s advisable to rinse the engine with freshwater. This removes salt deposits. This prevents corrosion and extends the lifespan of the impeller.
  4. Use acid-free petroleum jelly. When installing a new impeller, it’s important to use acid-free petroleum jelly. This helps keep the rubber supple and prevents the impeller from becoming sticky or adhering to the pump housing.
  5. Never start the engine dry. It is essential not to run the engine without water. An impeller runs in water for cooling and lubrication. If you start the engine dry, the impeller can be damaged by overheating within seconds.
  6. Avoid long periods of inactivity. Prolonged standing can lead to problems. By sailing regularly, you prevent the impeller from drying out or deforming. Furthermore, the impeller is less likely to become sticky.

Impeller broken? Order your new impeller from AB Marine Service

Replacing an impeller is an essential part of maintaining your inboard engine. By regularly checking the impeller and replacing it annually, you prevent common problems such as a broken impeller or a blocked water supply.

Fancy a new impeller? AB Marine Service is the right place for reliable impellers for all sorts of inboard engines. Feel free to contact us if you need advice. We’re happy to help you on your way.

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Outboard motor not cooling? Causes and solutions

boten in de haven met een buitenboord motor

Perhaps you’ve experienced it before: you’re enjoying a nice boat trip when you notice the engine suddenly sounds different, and you see no water jet coming from the cooling water outlet. The temperature is rising, and the problem is clear: your outboard motor is not cooling.

Don’t panic, this is a common occurrence. With a bit of DIY skill, you can track down the cause and fix the problem yourself. To help you, we’ll explain all about the possible causes and solutions for an outboard motor that’s not cooling.

Why isn’t my outboard motor cooling?

If the engine stops circulating cooling water, the heat gets trapped in the engine block. Whether you’re sailing with a small outboard or have a larger diesel engine on board, it’s a problem in both cases. Especially on warmer days of the year or during longer trips.

Without cooling, damage can occur to the pistons, cylinder walls, or even the complete drive. These are the first signs of a disturbance in the cooling system:

  • A weak or no stream of cooling water comes out of the exhaust.
  • The engine temperature rises, and you can hear the engine having to work ‘harder’.
  • You receive a warning signal or the engine will suddenly cut out.
  • In modern engines, a fault in electronic sensors can also disrupt the cooling system or cause an error message.

The fault is usually located in one of these three places: at the water supply (e.g. a blocked intake or dirt in the filter), within the flow itself (e.g. due to a worn impeller), or at the end of the route (e.g. a blocked exhaust or faulty thermostat). We will go through these parts step-by-step shortly, so you know what to do if your engine suddenly overheats.

This is how your cooling system should work

The cooling system of an outboard engine isn’t complicated, especially with models featuring a wet exhaust. Its operation involves three steps:

  1. Drawing in water
    The engine draws in cooling water through a water intake, usually in or just above the leg. This opening can easily get clogged by weed, sand or dirt – especially if you’re boating in shallow or overgrown water.
  2. Pumping water around with the impeller
    The impeller, a rubber paddle wheel in the water pump, ensures the cooling water is pumped through the engine. The impeller wears down with use and needs to be replaced regularly to prevent problems.
  3. Discharging heat via the exhaust
    The heated cooling water flows out via the outlet, thus dissipating the heat. On most engines, you’ll see this as a jet of water just above the water’s surface.

Your outboard motor therefore stays nicely at temperature without any problems. The thermostat plays an important role in this: it only opens when the engine is at temperature. If it doesn’t work properly, the flow stops, even if the impeller is still fine. If something goes wrong in this process, due to a blocked intake, air bubbles in the hoses, a worn impeller or a stuck thermostat, the temperature rises quickly.

outboard motor

Possible causes of cooling system blockage

We’ve listed five common causes of a blocked cooling system. In many cases, you can fix it yourself.

Dirt in the impeller: replace the impeller

The impeller is the heart of the cooling system. This rubbery little paddle wheel is located in the water pump, just above the stern. If debris such as sand, silt, plastic, or water plants get stuck in it, the paddles can become damaged or deformed. Sometimes, pieces even break off and then block the pipes.

A worn or damaged impeller needs replacing. You can quite easily do this yourself (see this explanation: replacing the impeller). Pay attention to the direction of rotation of the blades, which must match the direction of rotation of the engine. We’ve recently started stocking complete Recmar maintenance kits at AB Marine Service, specifically for outboard motors. These also contain a new impeller, along with other parts for routine maintenance.

Salt crystals and algae: flush the system

If you regularly navigate in saltwater, there’s a higher chance of salt crystal deposits forming in your cooling system. This is particularly true if you don’t regularly flush the engine with fresh water after use in saltwater. The salt in the pipes will crystallise and eventually block the flow. Lime scale, algae, and other organic matter can also build up, especially during warmer months.

Therefore, flush your engine regularly, not just when winterising, but also in between. Many engines have a special flushing connection for a flushing kit or garden hose. This will prevent pipe blockages and obstructions.

A faulty thermostat: check the thermostat

The thermostat controls when the coolant flows through the engine. It only opens at a certain temperature (usually between 50 and 60 degrees Celsius). If it stays shut, it blocks the water flow and the engine can overheat, even if the impeller is still working correctly.

You can test the thermostat yourself by removing it from the engine and placing it in a bowl of hot water. If it doesn’t open? Then it’s time for a replacement.

Obstruction at the inlet: ensure water flows into the engine

The intake, often at the bottom or just behind the stern tube, can become blocked by weed, plastic, sand, or small shells. This happens quickly, especially when boating in shallow or still water.

You can unbolt the outdrive to inspect the intake, but be aware: you’ll usually need to disconnect the shift cable before you can remove the outdrive. Also, thoroughly check the grille and passage for dirt or damage.

Worn hoses and gaskets: maintain outboard motor

Is your outboard motor a bit older? Then it could also be a matter of wear and tear. Hoses can develop cracks or become porous after a long time. Rubber seals around the thermostat and water pump can also start to leak.

You’ll often notice this through a weaker cooling water jet or moisture around hose connections. So, if in doubt, it’s wise to thoroughly check seals and pipes, and not just look at the moving parts. Regularly replacing gaskets and pipes prevents many problems.

outboard motor close up

What can you do yourself with cooling problems?

Time to take action. If you’re a DIY enthusiast, the first step is to trace the problem based on a thorough inspection. After that, it might be time for maintenance or replacing key parts to keep the engine running smoothly.

Start with a thorough inspection

First, Check if coolant is coming out of the engine. Is the flow weak or absent? Then something is clearly wrong. Then go through these points:

  • Check that the water intake is clear. This is usually located in or just above the stern. Remove any dirt or overgrowth if necessary.
  • Open the bonnet and check that the hoses, connections, and impeller housing are still intact.
  • Check that the water outlet is not blocked. On many engines, this is located just above the water level. You can carefully clear the hole with a piece of fishing line or a thin pin.

Ensure timely maintenance

Whether you clock up a lot of running hours or the boat has been laid up for a long time, ensure it is properly maintained.

  • Flush your engine with fresh water after use in salt water.
  • Regularly check the hoses, gaskets, and tailpiece for cracks, drying out, or leaks.
  • Have your engine properly winterised at the end of the season. This will prevent deposits and corrosion while it is stored.

Replace broken parts

Sometimes it’s time to replace parts. This can also be done preventatively.

  • Impeller: Replace it annually if you do a lot of sailing. If you don’t use it much, every two years is usually sufficient, but check it if in doubt. An impeller is included as standard in our Recmar maintenance kits.
  • Hoses and seals: As these get older, they can leak or lose pressure. Timely replacement prevents damage.
  • Thermostat: Check it by placing it in hot water. If it does not open at ± 55°C, then replace it.

Additional tips to prevent cooling problems/strong>

Finally, here are a few extra tips to prevent any damage.

  • Always use parts that are resistant to salt and wear.
  • Reposition the tailpiece exactly as it was during disassembly. Don’t forget to securely fasten the shift rod.
  • Fit the impeller in the correct direction of rotation. The vanes should bend in the direction of rotation of the motor shaft.

Outboard not cooling? Get it sorted with AB Marine Service

An outboard motor that isn’t cooling properly is a nuisance, but usually easily fixable. Need new parts? At AB Marine Service, you’ll find everything you’re looking for: impellers, thermostats, hosesn, gaskets, and more, for example. Recently, you’ll also find a complete Recmar maintenance kits, specifically for outboards such as Yamaha. This allows you to replace the impeller, gaskets, and other wear-prone parts in one go. Can’t quite figure it out? Feel free to contact us for specific advice.

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Trim tabs: improve your sailing with the Zipwake system

Imagine this: you’re out on your boat on a gloriously sunny day, the water as still as glass. The perfect time for a leisurely cruise. But then you notice a bit of a wobble at lower speeds, a bit of a bounce at higher speeds, and that you’re also guzzling fuel. What a waste!

Take your boating experience to the next level with trim tabs. And not just any trim tabs, but the advanced, automatic systems from the renowned Zipwake brand. We’d love to explain what trim tabs are, what benefits they offer, and why Zipwake’s are particularly interesting.

What are trim tabs and why do you need them?

Trim tabs are also known as trim plates. They are flat plates of metal or plastic that you mount to the underside of the transom (the back of your boat). They improve the trim, which is the angle of the boat relative to the water’s surface.

Thanks to trim tabs, your boat will be more stable, easier to control, ride more smoothly, and consume less fuel. The tabs keep the boat balanced, whether you’re sailing alone, with passengers, or with heavy gear on one side of the boat. They are particularly effective on fast-planing boats like RIBs, centre console boats, or sporty tenders.

Lower fuel consumption

A boat that’s listing or has its bow too high, glides less efficiently through the water. This means more fuel consumption. Properly adjusted trim tabs resolve this problem. Especially at higher speeds or on longer trips with a planing boat, you’ll really see the difference in fuel consumption, particularly with current fuel prices.

More control and stability

A boat quickly loses balance. Trim tabs correct leaning caused by wind, waves, or uneven weight distribution. This makes steering easier and the boat more stable, noticeably improving safety and comfort.

Get on plane quicker

Do you like fast boating? Then it’s ideal to get on plane quicker. The hull comes out of the water, and then the speed suddenly increases significantly. Trim tabs help to get the boat on plane faster. You get up to speed sooner, manoeuvre more easily, and glide smoothly over the water, even with extra passengers on board. Zipwake automatically corrects both pitch (bow up/down) and roll (side-to-side tilt), which provides noticeably more comfort, especially in choppy water.

Smoother ride

Steering boats without trim tabs can sometimes be a choppier, more lurching, and bumpier affair. Especially at lower speeds and in rougher waters, you don’t always feel in complete control. Trim tabs provide smooth lines. This makes long trips a lot more pleasant.

Even load on the engine and parts.

Trim tabs provide the ideal angle between the engine, the boat’s transom, and the water’s surface. Because everything runs smoother, the outboard engine, cylinders, and hull are also less stressed. Everything works well together and lasts longer.

Zipwake servo-unit Type-S cable 3mtr All parts for the world's first affordable dynamic trim tabs control system are available here.

Zipwake versus traditional trim tabs

Anyone who’s sailed with trim tabs before will know you have to adjust them manually. This requires experience: you need to sense when the bow needs to go up or down and what the right angle is for optimal balance. It’s not always straightforward, especially in changing conditions or with heavier loads.

Zipwake takes a different approach. This system uses sensors to measure the boat’s trim in real-time, and automatically adjusts the tabs for you, no input required. This makes the system ideal for both novice and experienced boaters alike.

Electric trim tabsn

The complete Zipwake system uses sensors to constantly monitor the boat’s trim. It automatically adjusts the position of the patented smart tabs to achieve the ideal ride. This means you won’t have to faff about with buttons, nor will you need years of experience to know how to set the smart tabs.

Zipwake makes trimming a doddle, especially if your boat is well-balanced weight-wise. It’s a lifesaver, particularly in changing conditions, such as when moving from a canal to a lake. The system adjusts in a jiffy, keeping the boat perfectly level without you lifting a finger.

Easy assembly

Zipwake’s smart tabs also guarantee easy installation. The Zipwake interceptors mount compactly to the underside of the transom, and they work with vertical slats instead of horizontal plates. The construction is compact, and the wiring is easy to conceal. This means the system is soon up and running.

For handy boat owners, installation is quite doable. Those who prefer to have it installed can also outsource it, but the fitting is fundamentally simpler than with some traditional hydraulic systems.

Sleek control panel

Fancy a manual override after all? That’s also an option. This way, you still have complete control over the system yourself, should you prefer not to rely on the automatic function. With a clear control panel featuring straightforward buttons, you can set everything according to your preferences.

The control panel provides you with key figures and also shows the current status of the patented smart tabs. It’s always good fun to have a play around with the settings yourself. Therefore, a control panel isn’t strictly essential, but opting for the full package might be a nice touch.

Less drag, more speed

Because Zipwake operates faster than traditional tabs, there’s hardly a moment when your boat isn’t perfectly balanced on the water. This means less drag and more efficiency. The electric trim tabs make every boat trip sportier and safer.

Patented smart tabs

Zipwake’s technology is patented. It’s also resistant to saltwater, high pressure, and frequent use. Typically, Zipwake’s systems last significantly longer than the competition’s, especially if you opt for Zipwake’s complete product set.

Dynamic Trim Tabs, 450-S KIT, Zipwake SERIES S SYSTEM KIT - the world's first affordable dynamic Trim Tabs control SYSTEM.

When to switch to Zipwake?

If you’re looking to have a smoother ride, use less fuel, and love optimising your boat, then Zipwake’s trim tabs are highly recommended. They make a world of difference to all sailing characteristics, especially on more powerful boats or vessels with a heavier hull.

Do you already have experience with trim tabs, but not yet with Zipwake’s? Then a whole new world will open up for you with this automatic system. You no longer must constantly make adjustments yourself and can keep your attention on other things. This brings peace and quiet on board.

Trim tabs: feel free to get in touch with us

Fancy a smoother ride, saving fuel, and getting more enjoyment out of every boat trip? You can easily and quickly order Zipwake’s patented smart tabs from AB Marine Service. Still have questions? Don’t hesitate to get in touch. We’re happy to help you make the right choice.